Thermal energy storage system with deep discharge

Patent metadata

Field	Value
Publication number	US-12560105-B2
Application number	US-202519021960-A
Country	US
Kind code	B2
Filing date	Jan 15, 2025
Priority date	Nov 30, 2020
Publication date	Feb 24, 2026
Grant date	Feb 24, 2026

Abstract

An energy storage system converts variable renewable electricity (VRE) to continuous heat at over 1000° C. Intermittent electrical energy heats a solid medium. Heat from the solid medium is delivered continuously on demand. An array of bricks incorporating internal radiation cavities is directly heated by thermal radiation. The cavities facilitate rapid, uniform heating via reradiation. Heat delivery via flowing gas establishes a thermocline which maintains high outlet temperature throughout discharge. Gas flows through structured pathways within the array, delivering heat which may be used for processes including calcination, hydrogen electrolysis, steam generation, and thermal power generation and cogeneration. Groups of thermal storage arrays may be controlled and operated at high temperatures without thermal runaway via deep-discharge sequencing. Forecast-based control enables continuous, year-round heat supply using current and advance information of weather and VRE availability. High-voltage DC power conversion and distribution circuitry improves the efficiency of VRE power transfer into the system.

First claim

What is claimed is:

1 . A thermal energy storage system configured to output stored thermal energy at a delivery temperature, including:
a thermal storage assemblage configured to store heat generated from received energy as thermal energy; one or more temperature sensors; and a heat extraction system configured to:
during a first discharge interval, partially discharge the thermal storage assemblage to reduce the temperature of the thermal storage assemblage to a first minimum temperature that is not within a deep-discharge temperature region; and
based on temperature information generated by the one or more temperature sensors, initiate a deep discharge cycle of the thermal storage assemblage, during a second discharge interval, to reduce the temperature of the thermal storage assemblage to a second minimum temperature that is within the deep-discharge temperature region that is lower than the first minimum temperature.

2 . The thermal energy storage system of claim 1 , wherein the deep-discharge temperature region is selected to reduce temperature nonuniformities in the thermal storage assemblage to temperature levels less than nonuniformities in the thermal storage assemblage during the first discharge interval.

3 . The thermal energy storage system of claim 1 , further including:
a control system is configured to:
generate a computer model of the thermal storage assemblage; and
initiate the deep discharge cycle based on both the temperature information and the computer model.

4 . The thermal energy storage system of claim 1 , wherein:
the thermal storage assemblage defines multiple vertical fluid pathways through the thermal storage assemblage; and the heat extraction system is configured to direct fluid flows into the vertical fluid pathways to extract heat from the thermal storage assemblage.

5 . A thermal energy storage system configured to output stored thermal energy at a delivery temperature, including:
a thermal storage assemblage configured to store heat generated from received energy as thermal energy; one or more temperature sensors; and a heat extraction system configured to:
during a first discharge interval, partially discharge the thermal storage assemblage to reduce the temperature of the thermal storage assemblage to a first minimum temperature that is not within a deep-discharge temperature region; and
based on temperature information generated by the one or more temperature sensors, initiate a deep discharge cycle of the thermal storage assemblage, during a second discharge interval, to reduce the temperature of the thermal storage assemblage to a second minimum temperature that is within the deep-discharge temperature region that is lower than the first minimum temperature;
wherein the heat extraction system is configured to control an inlet valve for the partial discharge and for the deep discharge; the inlet valve is configured to open to ambient air having a bypass temperature; the bypass temperature is less than the delivery temperature; and the second minimum temperature is closer to the bypass temperature than to the delivery temperature.

6 . The thermal energy storage system of claim 1 , wherein the second minimum temperature is at least about 300° C. lower than the first minimum temperature.

7 . A method of operating a thermal energy storage system, including:
storing, by the thermal energy storage system, heat generated by one or more heater devices from received energy as thermal energy in a thermal storage assemblage; outputting, by the thermal energy storage system, stored thermal energy at a delivery temperature, including:
during a first discharge interval, partially discharging the thermal storage assemblage to reduce the temperature of the thermal storage assemblage to a first minimum temperature that is not within a deep-discharge temperature region; and
based on temperature information generated by one or more temperature sensors, initiating a deep discharge cycle of the thermal storage assemblage, during a second discharge interval, to reduce the temperature of the thermal storage assemblage to a second minimum temperature that is within the deep-discharge temperature region that is lower than the first minimum temperature.

8 . The method of claim 7 , further including,
heating, during one or more charge intervals, at least a portion of the thermal storage assemblage via energy radiated into radiation cavities in the thermal storage assemblage and onto surfaces that bound the radiation cavities.

9 . The method of claim 7 , wherein the deep-discharge temperature region is closer to a bypass temperature at an inlet valve than to the delivery temperature.

10 . The method of claim 7 , wherein the deep discharge cycle is executed to reduce temperature nonuniformities in the thermal storage assemblage and to prevent thermal runaway in the thermal storage assemblage.

Assignees

• Rondo Energy Inc

Inventors

• O'Donnell John Setel
• Von Behrens Peter Emery
• Treynor Chiaki
• Jonemann Matthieu
• Ratz Robert

Classifications

• B63H1/12

  with rotation axis substantially in propulsive direction · CPC title

• H02M1/0003

  Details of control, feedback or regulation circuits · CPC title

• H02J3/04

  Arrangements for connecting networks of the same frequency but supplied from different sources · CPC title

• H02J3/00

  Circuit arrangements for AC mains or AC distribution networks · CPC title

• H02J1/102

  being switching converters (H02J1/108, H02J1/12 take precedence) · CPC title