Electrode for electrochemical evolution of hydrogen

Patent metadata

Field	Value
Publication number	US-12559850-B2
Application number	US-202118000369-A
Country	US
Kind code	B2
Filing date	Jun 22, 2021
Priority date	Jun 25, 2020
Publication date	Feb 24, 2026
Grant date	Feb 24, 2026

Abstract

An electrode suitable for use as a cathode for the development of hydrogen in industrial electrolytic processes, equipped with a catalytic coating having an external layer containing ruthenium and selenium; and a method for the production of the same.

First claim

The invention claimed is:

1 . An electrode configured as a cathode for hydrogen gas evolution in electrolytic processes comprising
a metal substrate provided with a catalytic coating, said catalytic coating comprising an internal layer directly on the metal substrate, said internal layer containing at least one element selected from the group of noble metals, in the form of metals or their oxides, and optionally one or more elements selected from the group of rare earths and/or an element selected from the group of alkaline earth metals, in the form of metals or their oxides, and an external layer comprising 80-99.5% by weight of ruthenium and 0.5-20% by weight of selenium referred to the metal elements, in the form of metals or their oxides, wherein the external layer is free of platinum-group metals other than ruthenium.

2 . The electrode according to claim 1 , wherein said at least one element selected from the group of noble metals of said internal layer is platinum and/or ruthenium.

3 . The electrode according to claim 1 , wherein said external layer comprises 90-99% by weight of ruthenium and 1-10% by weight of selenium referred to the metal elements.

4 . The electrode according to claim 1 , wherein said internal layer contains one or more elements selected from the group of rare earths, wherein said one or more elements selected from the group of rare earths of said internal layer are praseodymium, cerium and/or lanthanum.

5 . The electrode according to claim 1 , wherein said internal layer contains ruthenium and an element selected from the group of alkaline earth metals.

6 . The electrode according to claim 1 , wherein said catalytic coating comprises a further layer in direct contact with the metal substrate comprising platinum and/or palladium in the form of metals or their oxides.

7 . The method for the preparation of an electrode as defined in claim 1 , comprising the following steps:
a. applying, to a metal substrate, a solution containing precursors of components of said internal layer, wherein the components are at least one element selected from the group of noble metals, and optionally one or more elements selected from the group of rare earths and/or an element selected from the group of alkaline earth metals; b. optionally drying at 30-100° C. for a time of 5 to 60 minutes; c. decomposing said solution by thermal treatment at 400-600° C.; d. optionally repeating steps a-c one or more times until the desired load is reached; e. applying a solution containing precursors of components of said external layer, wherein the components are ruthenium and selenium; f. optionally drying at 30-100° C. for a time of 5 to 60 minutes; g. decomposing said solution by thermal treatment at 400-600° C.; h. optionally repeating stages e-g one or more times until the desired load is reached.

8 . A cell for the electrolysis of alkaline chloride solutions comprising an anodic compartment and a cathodic compartment separated by an ion exchange membrane or by a diaphragm where the cathodic compartment is equipped with the electrode according to claim 1 .

9 . An electrolyzer for the production of chlorine and alkali from alkaline brine, comprising a modular arrangement of cells, wherein each cell is the cell according to claim 8 .

10 . An electrolyzer for the production of hydrogen by electrolysis of water comprising an anodic compartment and a cathodic compartment separated by a diaphragm wherein the cathodic compartment is equipped with the electrode according to claim 1 .

Assignees

• Industrie De Nora Spa

Inventors

• Calderara Alice
• Mora Stefania

Classifications

• C25B1/46 Primary

  in diaphragm cells · CPC title

• C25B1/04

  by electrolysis of water · CPC title

• C23C18/08

  characterised by the deposition of metallic material · CPC title

• C25B11/053 Primary

  characterised by multilayer electrocatalytic coatings · CPC title

• C25B9/19

  with diaphragms · CPC title