Electrosurgical instrument with non-liquid thermal transfer

Patent metadata

Field	Value
Publication number	US-12558158-B2
Application number	US-202017607646-A
Country	US
Kind code	B2
Filing date	Apr 3, 2020
Priority date	Apr 30, 2019
Publication date	Feb 24, 2026
Grant date	Feb 24, 2026

Abstract

Various embodiments provide an electrosurgical instrument comprising: a flexible coaxial transmission line arranged to convey microwave energy; a radiating tip portion connected at a distal end of the flexible coaxial transmission line and configured to receive the microwave energy, the radiating tip portion comprising: a distal coaxial transmission line for conveying the microwave energy; and a needle tip mounted at a distal end of the distal coaxial transmission line, the needle tip being arranged to deliver the microwave energy into biological tissue; and a heat sink mounted at an interface between the flexible coaxial transmission line and radiating tip portion. The heat sink is in thermal communication with a proximal end of the distal coaxial transmission line and configured to draw thermal energy from the radiating tip portion. Also, a maximum outer diameter of the radiating tip portion is smaller than an outer diameter of the flexible coaxial transmission line. An associated electrosurgical system is also disclosed.

First claim

The invention claimed is:

1 . An electrosurgical instrument comprising:
a flexible coaxial transmission line arranged to convey microwave energy; a radiating tip portion connected at a distal end of the flexible coaxial transmission line and configured to receive the microwave energy, the radiating tip portion comprising:
a distal coaxial transmission line for conveying the microwave energy; and
a needle tip mounted at a distal end of the distal coaxial transmission line, the needle tip being arranged to deliver the microwave energy into biological tissue; and
a heat sink mounted at an interface between the flexible coaxial transmission line and radiating tip portion, and a thermal isolator cap mounted over the interface between the flexible coaxial transmission line and radiating tip portion to thermally isolate the heat sink from surrounding biological tissue; wherein the heat sink is in thermal communication with a proximal end of the distal coaxial transmission line and configured to draw thermal energy from the radiating tip portion, wherein a thermal mass of the heat sink is greater than a thermal mass of the radiating tip portion, and wherein a maximum outer diameter of the radiating tip portion is smaller than an outer diameter of the flexible coaxial transmission line.

2 . The electrosurgical instrument of claim 1 , wherein the heat sink is a solid body.

3 . The electrosurgical instrument of claim 2 , wherein the solid body is disposed between an outer conductor of the distal coaxial transmission line and an outer conductor of the flexible coaxial transmission line.

4 . The electrosurgical instrument of claim 1 , wherein the heat sink is an annular body mounted around the proximal end of the distal coaxial transmission line.

5 . The electrosurgical instrument of claim 1 , wherein the thermal isolator cap is formed from epoxy.

6 . The electrosurgical instrument of claim 1 , wherein the radiating tip portion has a maximum outer diameter that is 1.0 mm or less.

7 . The electrosurgical instrument of claim 1 , wherein the distal coaxial transmission line is a half wavelength transformer.

8 . The electrosurgical instrument of any preceding claim further comprising a thermal transfer element disposed along the flexible coaxial transmission line, wherein the thermal transfer element provides a thermal gradient that draws heat energy from the radiating tip portion.

9 . The electrosurgical instrument of claim 8 , wherein the thermal transfer element is a sleeve of thermally conductive material mounted around an outer conductor of the flexible coaxial transmission line.

10 . The electrosurgical instrument of claim 9 , wherein the sleeve is made from braided metal.

11 . The electrosurgical instrument of claim 8 , wherein the thermal transfer element is an outer conductor of the flexible coaxial transmission line.

12 . The electrosurgical instrument of claim 8 , wherein a distal portion of the thermal transfer element is in thermal communication with the heat sink to draw thermal energy in a proximal direction along the flexible coaxial transmission line.

13 . The electrosurgical instrument of claim 8 , wherein the thermal transfer element comprises a solid body.

14 . An electrosurgical system comprising:
an electrosurgical generator configured to generate microwave energy for ablating biological tissue; an electrosurgical instrument according to claim 9 connected to receive the microwave energy from the electrosurgical generator; and a cooling device arranged to force cool a proximal portion of the thermal transfer element and the electrosurgical instrument.

15 . The electrosurgical system of claim 14 , wherein the cooling device is a thermoelectric cooler.

16 . The electrosurgical system of claim 14 further including a surgical scoping device having a flexible insertion cord for insertion into a patient's body, the flexible insertion cord having an instrument channel running along its length, and wherein the electrosurgical instrument is dimensioned to be received within the instrument channel.

17 . The electrosurgical system of claim 16 further comprising a handpiece having a housing for receiving a proximal end of the electrosurgical instrument, wherein the handpiece comprises a control mechanism arranged to move the electrosurgical instrument relative to the housing to deploy a distal end of the electrosurgical instrument at a distal end of the instrument channel.

18 . An electrosurgical system comprising:
an electrosurgical instrument comprising:
a flexible coaxial transmission line arranged to convey microwave energy;
a radiating tip portion connected at a distal end of the flexible coaxial transmission line and configured to receive the microwave energy, the radiating tip portion comprising:
a distal coaxial transmission line for conveying the microwave energy; and
a needle tip mounted at a distal end of the distal coaxial transmission line, the needle tip being arranged to deliver the microwave energy into biological tissue;

a heat sink mounted at an interface between the flexible coaxial transmission line and radiating tip portion; and
a thermal transfer element disposed along the flexible coaxial transmission line, wherein the thermal transfer element provides a thermal gradient that draws heat energy from the radiating tip portion;
wherein the heat sink is in thermal communication with a proximal end of the distal coaxial transmission line and configured to draw thermal energy from the radiating tip portion, and
wherein a maximum outer diameter of the radiating tip portion is smaller than an outer diameter of the flexible coaxial transmission line; and
a cooling device arranged to force cool a proximal portion of the thermal transfer element and the electrosurgical instrument.

Assignees

• Creo Medical Ltd

Inventors

• Hancock Christopher Paul
• Burn Patrick

Classifications

• A61B2018/1869

  with an instrument interstitially inserted into the body, e.g. needles · CPC title

• A61B2018/00982

  combined with or comprising means for visual or photographic inspections inside the body, e.g. endoscopes · CPC title

• A61B2018/00916

  with means for switching or controlling the main function of the instrument or device · CPC title

• A61B2018/00577

  Ablation · CPC title

• A61B2018/00101

  low, i.e. thermally insulating · CPC title