Method for supplying a DC load, energy conversion system and electrolysis system

Patent metadata

Field	Value
Publication number	US-12556107-B2
Application number	US-202217876664-A
Country	US
Kind code	B2
Filing date	Jul 29, 2022
Priority date	Feb 6, 2020
Publication date	Feb 17, 2026
Grant date	Feb 17, 2026

Abstract

The disclosure is directed to a method for supplying power to a DC load using an energy conversion system that includes first and second rectifiers and a transformer system. Each of the rectifiers contains an AC-DC converter connected to an AC grid via a separate secondary side of the transformer system. The transformer system provides a first AC voltage having a first voltage amplitude Û 1 on the first secondary side and a second AC voltage having a second voltage amplitude Û 2 on the second secondary side, wherein a value of the second voltage amplitude Û 2 exceeds a corresponding value of the first voltage amplitude Û 1 . The method includes operating the first rectifier with a first non-zero power flow P 1 to supply power to the DC load when an input voltage U DC,load at the input of the DC load falls below a voltage threshold value U TH : wherein a second power flow P 2 through the second rectifier is suppressed, and operating the second rectifier with a second non-zero power flow P 2 to supply power to the DC load when the input voltage U DC,load at the input of the DC load reaches or exceeds the voltage threshold value U TH . The application likewise discloses an energy conversion system for performing the method and an electrolysis system.

First claim

What is claimed is:

1 . A method for supplying power to a DC load by means of an energy conversion system comprising a first rectifier, a second rectifier and a transformer system, wherein each of the first and second rectifiers comprises an AC-DC converter and is connected to a commonly used AC grid via a separate secondary side of the transformer system, wherein the transformer system is configured to provide a first AC voltage having a first voltage amplitude (Û 1 ) on a first secondary side and a second AC voltage having a second voltage amplitude (Û 2 ) on a second secondary side, wherein a value of the second voltage amplitude (Û 2 ) exceeds a corresponding value of the first voltage amplitude (Û 1 ), comprising:
i) operating the first rectifier with a first non-zero power flow (P 1 ) to supply power to the DC load when an input voltage (U DC,load ) at an input of the DC load falls below a voltage threshold value (U TH ), wherein a second power flow (P 2 ) through the second rectifier is suppressed, and
ii) operating the second rectifier with a second non-zero power flow (P 2 ) to supply power to the DC load when the input voltage (U DC,load ) at the input of the DC load reaches or exceeds the voltage threshold value (U TH ).

2 . The method as claimed in claim 1 , wherein the second power flow (P 2 ) through the second rectifier is suppressed by means of an open AC disconnecting circuit between the second secondary side of the transformer system and the AC-DC converter of the second rectifier and/or a DC disconnecting circuit between the AC-DC converter of the second rectifier and the input of the DC load.

3 . The method as claimed in claim 1 , further comprising suppressing the first non-zero power flow (P 1 ) and the second non-zero power flow (P 2 ) in an initial state of a startup procedure for supplying power to the DC load using the energy conversion system.

4 . The method as claimed in claim 1 , further comprising suppressing the first non-zero power flow (P 1 ) and the second non-zero power flow (P 2 ) in an end state of a shutdown procedure during the power supply to the DC load using the energy conversion system.

5 . The method as claimed in claim 1 , wherein, in the method, method acts i) and ii) are run through in an order such that method act ii) follows method act i).

6 . The method as claimed in claim 1 , wherein, in the method, method acts i) and ii) are run through in an order such that method act i) follows method act ii).

7 . The method as claimed in claim 1 , wherein, in method act ii), a ratio of the first power flow (P 1 ) to the second power flow (P 2 ), (P 1 /P 2 ), for supplying power to the DC load is minimized.

8 . The method as claimed in claim 1 , wherein method acts i) and ii) are run through temporally repeatedly to track a change in a consumption of the DC load or to set a consumption/time profile of the DC load using a control circuit.

9 . An energy conversion system for supplying power to a DC load from an AC grid, comprising:
a transformer system, that is connectable on a primary side thereof to the AC grid and is configured to provide a first AC voltage having a first voltage amplitude (Û 1 ) on a first secondary side and a second AC voltage having a second voltage amplitude (Û 2 ) on a second secondary side, wherein a value of the second voltage amplitude (Û 2 ) exceeds a corresponding value of the first voltage amplitude (Û 1 ), a first rectifier connected on an input side thereof to the first secondary side, and a second rectifier connected on an input side thereof to the second secondary side, which rectifiers are each connected on their respective output side and in parallel with one another to an input of the DC load, and a control circuit configured to control the energy conversion system, wherein the control circuit or the control circuit in combination with further components of the energy conversion system is configured to: i) operate the first rectifier with a first non-zero power flow (P 1 ) to supply power to the DC load when an input voltage (U DC,load ) at the input of the DC load falls below a voltage threshold value (U TH ), wherein a second power flow (P 2 ) through the second rectifier is suppressed, and ii) operate the second rectifier with a second non-zero power flow (P 2 ) to supply power to the DC load when the input voltage (U DC,load ) at the input of the DC load reaches or exceeds the voltage threshold value (U TH ).

10 . The energy conversion system as claimed in claim 9 , wherein the transformer system comprises a first transformer comprising a first primary side and the first secondary side coupled inductively thereto, and a second transformer comprising a second primary side that is different than the first primary side, and the second secondary side inductively coupled thereto.

11 . The energy conversion system as claimed in claim 9 , wherein the transformer system comprises a primary side inductively coupled both to the first secondary side and to the second secondary side.

12 . The energy conversion system as claimed in claim 9 , wherein the first rectifier and/or the second rectifier is/are configured to provide a bidirectional power flow.

13 . The energy conversion system as claimed in claim 9 , wherein the first rectifier and/or the second rectifier comprises a single-stage rectifier.

14 . The energy conversion system as claimed in claim 9 , wherein the energy conversion system comprises a measurement circuit connected to the control circuit, wherein the measurement circuit is configured to detect the input voltage (U DC,load ) present at the input of the DC load.

15 . The energy conversion system as claimed in claim 9 , wherein the transformer system comprises a plurality of taps for varying the first voltage amplitude (Û 1 ) and/or the second voltage amplitude (Û 2 ) relative to an amplitude (Û AC ) of the AC voltage of the AC grid.

16 . An electrolysis system comprising an energy conversion system for supplying power to a DC load from an AC grid, the energy conversion system comprising:
a transformer system, that is connectable on a primary side thereof to the AC grid and is configured to provide a first AC voltage having a first voltage amplitude (Û 1 ) on a first secondary side and a second AC voltage having a second voltage amplitude (Û 2 ) on a second secondary side, wherein a value of the second voltage amplitude (Û 2 ) exceeds a corresponding value of the first voltage amplitude (Û 1 ), a first rectifier connected on an input side thereof to the first secondary side, and a second rectifier connected on an input side thereof to the second secondary side, which rectifiers are each connected on their respective output side and in parallel with one another to an input of the DC load, and a control circuit configured to control the energy conversion system, wherein the control circuit or the control circuit in combination with further components of the energy conversion system is configured to: i) operate the first rectifier with a first non-zero power flow (P 1 ) to supply power to the DC load when an input voltage (U DC,load ) at the input of the DC load falls below a voltage threshold value (U TH ), wherein a second power flow (P 2 ) through the second rectifier is suppressed, and ii) operate the second rectifier with a second non-zero power flow (P 2 ) to supply power to the DC load when the input voltage (U DC,load ) at the input of the DC load reaches or exceeds the voltage threshold value (U TH ), and wherein the electrolysis system comprises an electrolyzer as the DC load.

Assignees

• Sma Solar Technology Ag

Inventors

• Unru Alexander
• Kratochvil Marcel
• Juchem Ralf

Classifications

• H02J4/25

  for transfer of electric power between AC and DC networks, e.g. for supplying the DC section within a load from an AC mains system · CPC title

• H02M7/08 Primary

  arranged for operation in parallel · CPC title

• C25B9/65

  Means for supplying current; Electrode connections; Electric inter-cell connections · CPC title

• H02J50/10

  using inductive coupling · CPC title

• H02J50/80

  involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices · CPC title