Apparatus, laser system and method for combining coherent laser beams

Patent metadata

Field	Value
Publication number	US-12555973-B2
Application number	US-202217863420-A
Country	US
Kind code	B2
Filing date	Jul 13, 2022
Priority date	Jan 15, 2020
Publication date	Feb 17, 2026
Grant date	Feb 17, 2026

Abstract

An apparatus for combining a plurality of coherent laser beams includes a splitting device configured to split an input laser beam into the plurality of coherent laser beams, a plurality of phase setting devices configured to adjust a respective phase of one of the plurality of coherent laser beams, and a beam combining device configured to combine the plurality of coherent laser beams, which emanate from a plurality of grid positions of a grid arrangement. The beam combining device includes a microlens arrangement having at least two microlens arrays. The apparatus further includes a controller configured to adjust a respective phase of a respective one of the plurality of coherent laser beams and/or vary a respective phase of a respective one of the plurality of coherent laser beams.

First claim

What is claimed is:

1 . An apparatus for combining a plurality of coherent laser beams, the apparatus comprising:
a splitting device configured to split an input laser beam into the plurality of coherent laser beams, a plurality of phase setting devices configured to adjust a respective phase of one of the plurality of coherent laser beams, a beam combining device configured to combine the plurality of coherent laser beams, which emanate from a plurality of grid positions of a grid arrangement, the beam combining device comprising a microlens arrangement having at least two microlens arrays, and a controller configured to: adjust a respective phase of a respective one of the plurality of coherent laser beams on the basis of an arrangement of the plurality of respective grid position within the grid arrangement in order to combine the plurality of coherent laser beams to form at least one combined laser beam that is diffracted into an order of diffraction that differs from the zeroth order of diffraction, and/or vary a respective phase of a respective one of the plurality of coherent laser beams based on an arrangement of the plurality of respective grid position within the grid arrangement in order to change an order of diffraction into which at least one combined laser beam is diffracted, wherein the controller is configured to adjust the respective phase of the respective one of the plurality of coherent laser beams, the respective phase being composed of a respective fundamental phase, at which the beam combining device combines the plurality of coherent laser beams to form a single laser beam that is diffracted into the zeroth order of diffraction or into an order of diffraction that differs from the zeroth order of diffraction, and a respective additional phase, wherein the plurality of grid positions are arranged in a first direction, and wherein the controller is configured, for the purposes of combining the plurality of coherent laser beams to form the single combined laser beam that is diffracted into an order of diffraction B k,x in the first direction that differs from the zeroth order of diffraction, to set the respective additional phase Δφ a of a coherent laser beam at an a-th grid position in the first direction which is given by:
Δφ a =−(2π/ N )( a −( N+ 1)/2) B k,x ,

where N denotes a number of the grid positions arranged in the first direction and B k,x denotes a positive or negative integer.

2 . The apparatus as claimed in claim 1 , wherein the plurality of grid positions in the grid arrangement are additionally arranged in a second direction that is preferably perpendicular to the first direction and wherein the controller is configured, for the purposes of combining the plurality of coherent laser beams to form a single combined laser beam that is diffracted into the order of diffraction Bk,x in the first direction that differs from the zeroth order of diffraction and into an order of diffraction B k,y in the second direction that the differs from the zeroth order of diffraction, to set an additional phase Δφ a,b of a coherent laser beam at an a-th grid position in the first direction and at a b-th grid position in the second direction which is given by:
Δφ a,b =−((2π/ N )( a −( N+ 1)/2) B k,x +(2π/ M )( b −( M+ 1)/2) B k,y )

where M denotes a number of the grid positions in the second direction and B k,y denotes a positive or negative integer.

3 . The apparatus as claimed in claim 1 , wherein the splitting device for splitting an input laser beam into the plurality of coherent laser beams is designed as a further microlens arrangement, wherein the controller is configured, for the purposes of combining the plurality of coherent laser beams to form a single combined laser beam that is diffracted into an order of diffraction B k,x in the first direction that differs from the zeroth order of diffraction and that is diffracted into an order of diffraction B k,y in the second direction that differs from the zeroth order of diffraction, to set twice as much as the fundamental phases.

4 . The apparatus as claimed in claim 1 , wherein the controller is configured to vary the respective additional phase of the plurality of coherent laser beams to change a first order of diffraction, into which a first combined laser beam is diffracted, and/or to change a second order of diffraction, into which a second combined laser beam is diffracted.

5 . The apparatus as claimed in claim 1 , wherein the controller is configured to adjust a respective additional phase of the plurality of coherent laser beams to produce specified powers of at least two combined laser beams that are diffracted into different orders of diffraction.

6 . The apparatus as claimed in claim 1 , wherein the plurality of grid positions in the grid arrangement are arranged in a first direction, with the coherent laser beams and the microlens arrangement satisfying the following condition:
N=p x 2 /(λ L f E ),
where N denotes a number of the grid positions arranged in the first direction, p x denotes a pitch of the microlenses of a respective microlens array in the first direction, λ L denotes the laser wavelength, and f E denotes a focal length of the microlens arrangement.

7 . The apparatus as claimed in claim 1 , wherein the apparatus is configured to input couple coherent laser beams that are adjacent in the first direction into the microlens arrangement with a specified angle difference 80 x , for which the following applies:
δθ x =Δ L /p x ,
where λ L denotes the laser wavelength and p x denotes a pitch of the microlenses of a respective microlens array in the first direction.

8 . The apparatus as claimed in claim 1 , further comprising: an input coupling optical unit configured to input couple the coherent laser beams into the microlens arrangement, the input coupling optical unit comprising at least one focusing device configured to focus the plurality of coherent laser beams onto the microlens arrangement.

9 . The apparatus as claimed in claim 8 , wherein the plurality of grid positions that are adjacent in the first direction are arranged in a line and have a distance δx from one another which is given by:
δ x=λ L f 2 /p x ,

where λ L denotes the laser wavelength, f 2 denotes the focal length of the focusing device, and p denotes a pitch of the microlenses of a respective microlens array in the first direction.

10 . A laser system, comprising:
a seed laser source for producing a seed laser beam, and an apparatus as claimed in claim 1 , wherein the seed laser beam is configured to form the input laser beam of the splitting device of the apparatus as claimed in claim 1 .

11 . The laser system as claimed in claim 10 , further comprising:
a further apparatus for combining a plurality of further coherent laser beams, comprising: a further splitting device configured to split the seed laser beam into the plurality of further coherent laser beams, a plurality of further phase setting devices configured to adjust a respective phase of one of the further coherent laser beams, and a further beam combining device configured to combine the further coherent laser beams emanating from a plurality of further grid positions of a further grid arrangement, with the further beam combining device comprising a further microlens arrangement having at least two further microlens arrays, and a further controller configured to adjust the respective phase of one of the further coherent laser beams on the basis of an arrangement of the respective further grid positions within the further grid arrangement in order to combine the cohere

Assignees

• Trumpf Laser Gmbh

Inventors

• Flamm Daniel
• Heimes Andreas
• Prossotowicz Maike

Classifications

• H01S3/1307 Primary

  Stabilisation of the phase · CPC title

• H01S3/10053

  Phase control · CPC title

• H01S3/005

  Optical devices external to the laser cavity, specially adapted for lasers, e.g. for homogenisation of the beam or for manipulating laser pulses, e.g. pulse shaping (shaping laser beam for working metal or other materials B23K26/06; optical elements, systems or apparatus in general G02B) · CPC title

• G02B27/1086

  operating by diffraction only · CPC title

• G02B26/06

  for controlling the phase of light (G02B26/08 takes precedence {, measuring optical phase difference G01J9/00}) · CPC title