Battery cover

Patent metadata

Field	Value
Publication number	US-12555864-B2
Application number	US-202318097927-A
Country	US
Kind code	B2
Filing date	Jan 17, 2023
Priority date	Feb 3, 2022
Publication date	Feb 17, 2026
Grant date	Feb 17, 2026

Abstract

A battery cover for covering a battery stack stored in a battery pack includes a first cover member, a second cover member, a reinforcement, a gas exhaust passage, and an air exhaust passage. The first cover member covers the battery stack from above. The second cover member is joined to the first cover member from above. The reinforcement extends along a longitudinal direction of the battery stack, and is disposed between the first cover member and the second cover member. The gas exhaust passage is an air passage through which gas generated from the battery stack is to be discharged. The air exhaust passage is an air passage through which air that has exchanged heat with the battery stack is to be discharged. The gas exhaust passage and the air exhaust passage are provided in gaps among the first cover member, the second cover member, and the reinforcement.

First claim

The invention claimed is:

1 . A battery cover for covering a battery stack stored in a battery pack, the battery cover comprising:
a first cover member; a second cover member; a reinforcement; a gas exhaust passage; and an air exhaust passage, wherein the first cover member covers the battery stack from above, wherein the second cover member is joined to the first cover member from above, wherein the reinforcement extends along a longitudinal direction of the battery stack, and is disposed between the first cover member and the second cover member, wherein the gas exhaust passage is an air passage through which gas generated from the battery stack is to be discharged, wherein the air exhaust passage is an air passage through which air that has exchanged heat with the battery stack is to be discharged, wherein the second cover member includes a protrusion portion having a cross-sectional shape protruding upward in a hat shape, wherein the reinforcement includes a recess portion having a cross-sectional shape protruding downward in a hat shape, the recess portion being in close contact with an upper surface of the first cover member, and wherein the gas exhaust passage and the air exhaust passage are provided in gaps among the first cover member, the second cover member, and the reinforcement.

2 . The battery cover according to claim 1 , wherein
the gas exhaust passage is provided between the reinforcement and the second cover member, and the air exhaust passage is provided between the first cover member and the second cover member.

3 . The battery cover according to claim 2 , wherein
the first cover member has an exhaust port through which the air that has exchanged the heat with the battery stack flows into the air exhaust passage, the exhaust port opens into the air exhaust passage, a gas exhaust port through which the gas generated from the battery stack is to flow into the gas exhaust passage passes through the first cover member and the reinforcement that are in close contact with each other, and the gas exhaust port opens into the gas exhaust passage.

4 . The battery cover according to claim 3 , wherein the exhaust port has a size that allows a welding jig to be inserted.

5 . The battery cover according to claim 1 , wherein
the battery pack comprises a frame disposed outside the battery stack, and an end of the reinforcement is coupled to the frame.

6 . The battery cover according to claim 2 , wherein
the battery pack comprises a frame disposed outside the battery stack, and an end of the reinforcement is coupled to the frame.

7 . The battery cover according to claim 3 , wherein
the battery pack comprises a frame disposed outside the battery stack, and an end of the reinforcement is coupled to the frame.

8 . The battery cover according to claim 4 , wherein
the battery pack comprises a frame disposed outside the battery stack, and an end of the reinforcement is coupled to the frame.

9 . The battery cover according to claim 1 , wherein the reinforcement further includes a front flat portion and a rear flat portion, with the recess portion disposed between the front flat portion and the rear flat portion.

10 . The battery cover according to claim 9 , wherein the front flat portion and the rear flat portion of the reinforcement are joined to the protrusion portion of the second cover member by welding.

11 . The battery cover according to claim 1 , wherein the gas exhaust passage is surrounded by the recess portion of the reinforcement and the protrusion portion of the second cover member.

12 . The battery cover according to claim 11 , wherein the gas exhaust passage communicates with a gas exhaust opening of a gas exhaust passage portion disposed on an upper portion of the battery stack.

13 . The battery cover according to claim 1 , wherein the air exhaust passage is surrounded by the first cover member, the protrusion portion of the second cover member, and the reinforcement, and is configured to receive air that has cooled the battery stack.

14 . The battery cover according to claim 1 , wherein the gas exhaust passage and the air exhaust passage are configured such that gas flowing into the gas exhaust passage is prevented from entering the air exhaust passage inside the battery cover.

15 . The battery cover according to claim 1 , wherein the second cover member includes, from front to rear, a front flat portion, the protrusion portion, a central flat portion, another protrusion portion, and a rear flat portion.

16 . The battery cover according to claim 15 , wherein the front flat portion, the central flat portion, and the rear flat portion are joined to the first cover member by welding.

17 . The battery cover according to claim 15 , wherein raised portions are provided at intermediate portions, in a left-right direction, of the front flat portion, the central flat portion, and the rear flat portion, and are configured to receive a cover frame.

18 . The battery cover according to claim 1 , further comprising a cover frame extending along a front-rear direction and having a hat-shaped cross-sectional shape, wherein a rear portion of the cover frame is joined to the upper surface of the first cover member.

19 . The battery cover according to claim 18 , wherein the battery pack comprises a front frame and a rear frame,
wherein a front end of the cover frame is joined to the front frame, and wherein a rear end of the cover frame is joined to the rear frame.

20 . A battery cover for covering a battery stack stored in a battery pack, the battery cover comprising:
a first cover member; a second cover member; a reinforcement; a gas exhaust passage; and an air exhaust passage, wherein the first cover member covers the battery stack from above, wherein the second cover member is joined to the first cover member from above, wherein the reinforcement extends along a longitudinal direction of the battery stack, and is disposed between the first cover member and the second cover member, wherein the gas exhaust passage is an air passage through which gas generated from the battery stack is to be discharged, wherein the air exhaust passage is an air passage through which air that has exchanged heat with the battery stack is to be discharged, wherein the gas exhaust passage and the air exhaust passage are provided in gaps among the first cover member, the second cover member, and the reinforcement, wherein the gas exhaust passage is provided between the reinforcement and the second cover member, wherein the air exhaust passage is provided between the first cover member and the second cover member, wherein the first cover member has an exhaust port through which the air that has exchanged the heat with the battery stack flows into the air exhaust passage, wherein the exhaust port opens into the air exhaust passage, wherein a gas exhaust port through which the gas generated from the battery stack is to flow into the gas exhaust passage passes through the first cover member and the reinforcement that are in close contact with each other, wherein the gas exhaust port opens into the gas exhaust passage, and wherein the exhaust port has a size that allows a welding jig to be inserted.

Assignees

• Subaru Corp

Inventors

• Hoshino Suharu
• Hashimoto Takashi
• Naruke Toshiaki

Classifications

• H01M50/367 Primary

  Internal gas exhaust passages forming part of the battery cover or case; Double cover vent systems · CPC title

• H01M10/6563

  with forced flow, e.g. by blowers · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/613

  Cooling or keeping cold · CPC title

• H01M50/271 Primary

  Lids or covers for the racks or secondary casings · CPC title