Battery mounting structure for vehicle

Patent metadata

Field	Value
Publication number	US-12555859-B2
Application number	US-202217859750-A
Country	US
Kind code	B2
Filing date	Jul 7, 2022
Priority date	Jul 7, 2022
Publication date	Feb 17, 2026
Grant date	Feb 17, 2026

Abstract

A battery mounting structure includes a shear plate and a plurality of separate reinforcement plates. The shear plate extends in a longitudinal direction of the vehicle and includes a first thickness. The reinforcement plates are configured to be disposed between the shear plate and the battery housing assembly and are mounted on an upper surface of the shear plate. The reinforcement plates are spaced apart from each other and include a second thickness. The second thickness is greater than the first thickness.

First claim

What is claimed is:

1 . A battery mounting structure for mounting a battery housing assembly to a vehicle frame of a vehicle, the battery housing assembly including a battery housing and power storage units within the battery housing, the battery mounting structure comprising:
a shear plate extending in a longitudinal direction of the vehicle and including a first thickness; and a plurality of separate reinforcement plates disposed between the shear plate and the battery housing and mounted on an upper surface of the shear plate, the reinforcement plates spaced apart from each other and include a second thickness, wherein the second thickness is greater than the first thickness.

2 . The battery mounting structure of claim 1 , wherein the reinforcement plates are aligned with each other in the longitudinal direction of the vehicle.

3 . The battery mounting structure of claim 1 , wherein the reinforcement plates extend in a transverse direction of the vehicle.

4 . The battery mounting structure of claim 1 , wherein the shear plate is made of a first material and the reinforcement plates are made of a second material, and wherein the first material and the second material are different from each other.

5 . The battery mounting structure of claim 4 , wherein the first material has a greater ductility than the second material.

6 . The battery mounting structure of claim 1 , wherein the shear plate includes stiffening beads spaced apart in a transverse direction of the vehicle.

7 . The battery mounting structure of claim 1 , wherein the shear plate is flat.

8 . The battery mounting structure of claim 1 , wherein each reinforcement plate includes stiffening beads spaced apart in a transverse direction of the vehicle.

9 . The battery mounting structure of claim 8 , wherein the stiffening beads extend in the longitudinal direction of the vehicle.

10 . The battery mounting structure of claim 1 , wherein each reinforcement plate of the reinforcement plates is made of a different material.

11 . The battery mounting structure of claim 1 , wherein the reinforcement plates are welded to the upper surface of the shear plate.

12 . A battery mounting structure for mounting a battery housing assembly to a vehicle frame of a vehicle, the battery housing assembly including a battery housing and power storage units within the battery housing, the battery mounting structure comprising:
a shear plate extending in a longitudinal direction of the vehicle and including a first thickness; a plurality of cross beams secured to an upper surface of the shear plate and secured to the battery housing, the cross beams spaced apart from each other and extending in a transverse direction of the vehicle; and a plurality of separate reinforcement plates disposed between the shear plate and the battery housing and mounted on the upper surface of the shear plate, each reinforcement plate disposed between two adjacent cross beams of the plurality of cross beams and including a second thickness, wherein the second thickness is greater than the first thickness.

13 . The battery mounting structure of claim 12 , wherein a set of fasteners extend through the shear plate, a respective cross beam of the cross beams, and configured to extend through the vehicle frame to secure the shear plate, the respective cross beam and the vehicle frame to each other.

14 . The battery mounting structure of claim 12 , wherein the reinforcement plates are aligned with each other in the longitudinal direction of the vehicle.

15 . The battery mounting structure of claim 12 , wherein the shear plate is made of a first material and the reinforcement plates are made of a second material, and wherein the first material and the second material are different from each other.

16 . The battery mounting structure of claim 12 , wherein each reinforcement plate includes stiffening beads spaced apart in a transverse direction of the vehicle.

17 . The battery mounting structure of claim 16 , wherein the stiffening beads extend in the longitudinal direction of the vehicle.

18 . A vehicle comprising:
a battery housing; and a battery mounting structure mounting the battery housing to a vehicle frame of the vehicle, the battery mounting structure comprising:
a shear plate extending in a longitudinal direction of the vehicle and including a first thickness;
a plurality of cross beams secured to an upper surface of the shear plate and to the battery housing, the cross beams spaced apart from each other and extending in a transverse direction of the vehicle; and
a plurality of separate reinforcement plates disposed between the shear plate and the battery housing and mounted on the upper surface of the shear plate, each reinforcement plate disposed between two adjacent cross beams of the plurality of cross beams and including a second thickness,
wherein the second thickness is greater than the first thickness.

19 . The vehicle of claim 18 , wherein the reinforcement plates are aligned with each other in the longitudinal direction of the vehicle.

20 . The vehicle of claim 18 , wherein the reinforcement plates are vertically spaced apart from the battery housing.

Assignees

• Ford Global Tech Llc

Inventors

• Lanzerath Horst Heribert
• Reiners Robert
• Baccouche Mohamed Ridha
• Wu Fubang
• Bogachuk Vladimir Vladimirovich

Classifications

• H01M50/262

  with fastening means, e.g. locks · CPC title

• B60K2001/0438

  Arrangement under the floor · CPC title

• H01M50/242

  adapted for protecting batteries against vibrations, collision impact or swelling · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M50/204

  Racks, modules or packs for multiple batteries or multiple cells · CPC title