Fuel cell, a full cell vehicle including the same, and a method of controlling a temperature of a vehicle

Patent metadata

Field	Value
Publication number	US-12555801-B2
Application number	US-202217984029-A
Country	US
Kind code	B2
Filing date	Nov 9, 2022
Priority date	Apr 15, 2022
Publication date	Feb 17, 2026
Grant date	Feb 17, 2026

Abstract

A fuel cell includes a cell stack having a plurality of unit cells stacked in a first direction, a plate disposed at at least one of two opposite ends of the cell stack, and a heating element disposed between the plate and the at least one of the two opposite ends of the cell stack. The heating element includes a plurality of heating patterns generating heat at different temperatures and the plate includes a plurality of power terminals connected to respective ones among the plurality of heating patterns.

First claim

What is claimed is:

1 . A fuel cell, comprising:
a cell stack comprising a plurality of unit cells stacked in a first direction; a plate disposed at at least one of two opposite ends of the cell stack; and a heating element disposed between the plate and the at least one of the two opposite ends of the cell stack, wherein the heating element comprises a plurality of heating patterns generating heat separately from each other at different temperatures, and wherein the plate comprises a plurality of power terminals connected to respective ones among the plurality of heating patterns.

2 . The fuel cell according to claim 1 , wherein at least one of the plurality of heating patterns has a serpentine shape.

3 . The fuel cell according to claim 2 , wherein each of the plurality of heating patterns has a portion extending in a horizontal direction and a portion extending in a vertical direction,
wherein the portion extending in the horizontal direction has a greater length than the portion extending in the vertical direction, and wherein each of the horizontal direction and the vertical direction intersects the first direction.

4 . The fuel cell according to claim 2 , wherein each of the plurality of heating patterns has a portion extending in a vertical direction and a portion extending in a horizontal direction,
wherein the portion extending in the vertical direction has a greater length than the portion extending in the horizontal direction, and wherein each of the horizontal direction and the vertical direction intersects the first direction.

5 . The fuel cell according to claim 1 , wherein the plurality of heating patterns comprises a first heating pattern and a second heating pattern, and
wherein the first heating pattern is surrounded by the second heating pattern.

6 . The fuel cell according to claim 5 , wherein the plurality of power terminals comprises:
a first power terminal connected to the first heating pattern; and a second power terminal connected to the second heating pattern.

7 . The fuel cell according to claim 5 , wherein the first heating pattern generates a larger amount of heat than the second heating pattern.

8 . The fuel cell according to claim 5 , wherein the second heating pattern generates a larger amount of heat than the first heating pattern.

9 . The fuel cell according to claim 6 , wherein the heating element comprises an insulating base having the plurality of heating patterns formed thereon.

10 . The fuel cell according to claim 9 , wherein the first heating pattern comprises:
a first conductive line formed on the insulating base; a 1-1st power connector located at one end of the first conductive line; and a 1-2nd power connector located at another end of the first conductive line, and wherein the second heating pattern comprises: a second conductive line formed on the insulating base so as to be spaced apart from the first conductive line; a 2-1st power connector located at one end of the second conductive line; and a 2-2nd power connector located at another end of the second conductive line.

11 . The fuel cell according to claim 10 , wherein the plate comprises:
a 1-1st terminal connected to the 1-1st power connector; a 1-2nd terminal connected to the 1-2nd power connector; a 2-1st terminal connected to the 2-1st power connector; and a 2-2nd terminal connected to the 2-2nd power connector.

12 . The fuel cell according to claim 10 , wherein the 1-1st power connector, the 1-2nd power connector, the 2-1st power connector, and the 2-2nd power connector are disposed on a portion of the insulating base.

13 . The fuel cell according to claim 11 , wherein the first power terminal comprises:
a 1-1st power terminal connected to the 1-1st terminal; and a 1-2nd power terminal connected to the 1-2nd terminal, and wherein the second power terminal comprises: a 2-1st power terminal connected to the 2-1st terminal; and a 2-2nd power terminal connected to the 2-2nd terminal.

14 . The fuel cell according to claim 12 , wherein one of the 1-1st power connector and the 1-2nd power connector and one of the 2-1st power connector and the 2-2nd power connector are disposed on an upper side of the portion of the insulating base, and
wherein a remaining one of the 1-1st power connector and the 1-2nd power connector and a remaining one of the 2-1st power connector and the 2-2nd power connector are disposed on a lower side of the portion of the insulating base.

15 . The fuel cell according to claim 12 , wherein the 1-1st power connector, the 1-2nd power connector, the 2-1st power connector, and the 2-2nd power connector are disposed on a center of the portion of the insulating base.

16 . A fuel cell vehicle, comprising:
the fuel cell of claim 1 ; a battery configured to supply a voltage having a lower level than a voltage supplied from the cell stack; a first switching unit disposed between a first heating pattern and the cell stack of the fuel cell and configured to be switched in response to a first control signal, the first heating pattern being one of the plurality of heating patterns; a second switching unit disposed between a second heating pattern and the battery and configured to be switched in response to a second control signal, the second heating pattern being another one of the plurality of heating patterns; and a controller configured to generate the first control signal and the second control signal based on a state of the fuel cell vehicle, the state being at least one of whether the fuel cell vehicle is started up or is traveling, an outside air temperature, or a temperature inside the cell stack.

17 . The fuel cell vehicle according to claim 16 , wherein the cell stack comprises:
first and second end cells respectively located at two opposite ends thereof; and an intermediate cell located between the first and second end cells, and wherein the controller comprises: a first temperature controller configured to make a determination as to whether the outside air temperature is lower than a predetermined temperature depending on the state of the fuel cell vehicle and to generate the first control signal based on a result of the determination; and a second temperature controller configured to make a determination as to whether a temperature difference between at least one of the first or second end cell and the intermediate cell falls outside a predetermined temperature range depending on the state of the fuel cell vehicle and to generate the second control signal based on a result of the determination.

18 . The fuel cell vehicle according to claim 16 , further comprising:
a first sensor disposed on the heating element and configured to measure a temperature of the first or second end cell; and a second sensor disposed outside the cell stack and configured to measure the outside air temperature.

19 . The fuel cell vehicle according to claim 17 , wherein the predetermined temperature is −10° C., and the predetermined temperature range is 5° C. to 10° C.

20 . A method of controlling a temperature of the fuel cell vehicle of claim 17 , the method comprising:
determining as the state of the fuel cell vehicle whether the fuel cell vehicle is started up or is traveling; operating a heating pattern generating a relatively large amount of heat among the plurality of heating patterns when the fuel cell vehicle is started up and when the outside air temperature is lower than the predetermined temperature; and

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Heo Yong Suk
• Ka Dae Han
• Ko Hyun Woong
• Ahn Jae Min

Classifications

• Y02T90/40

  Application of hydrogen technology to transportation, e.g. using fuel cells · CPC title

• H05B1/0236

  for vehicles · CPC title

• H05B2203/003

  using serpentine layout · CPC title

• H05B2203/005

  using multiple resistive elements or resistive zones isolated from each other · CPC title

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title