Traction drive having a cooling system with two cooling circuits

Patent metadata

Field	Value
Publication number	US-12553511-B2
Application number	US-202218569815-A
Country	US
Kind code	B2
Filing date	Jun 13, 2022
Priority date	Jun 16, 2021
Publication date	Feb 17, 2026
Grant date	Feb 17, 2026

Abstract

A traction drive for propelling a vehicle includes first and second drive components ( 1, 1 *) that generate heat during operation. A cooling system for tempering the drive components ( 1, 1*, 2, 2 *) has a first cooling circuit ( 3 ), a second cooling circuit ( 4 ), and a heat exchanger ( 5 ). The heat exchanger ( 5 ) is designed to transfer heat between the first and second cooling circuits ( 3, 4 ). The first cooling circuit ( 3 ) passes through the first drive component ( 1, 1 *) in order to temper the first drive component ( 1, 1 *) and the second cooling circuit ( 4 ) passes through the second drive component ( 2, 2 *) in order to temper the second drive component ( 2, 2 *). A valve ( 36 ) is arranged in the first cooling circuit ( 3 ) for adjusting the flow of coolant from the first cooling circuit ( 3 ) through the heat exchanger ( 5 ).

First claim

The invention claimed is:

1 . A traction drive for propelling a vehicle, comprising:
an inverter; an electric machine; a cooling system for tempering the inverter and the electric machine, wherein the cooling system comprises a first cooling circuit configured for use with a first coolant, a second cooling circuit configured for use with a second coolant, and a heat exchanger;
wherein the heat exchanger is configured to transfer heat between the first and second cooling circuits;
wherein the first cooling circuit passes through the inverter in order to temper the inverter;
wherein the second cooling circuit passes through the electric machine in order to temper the electric machine;
a valve arranged in the first cooling circuit for adjusting the first coolant passing from the first cooling circuit through the heat exchanger; and a control unit configured to actuate the valve, wherein the control unit stores a temperature model of the traction drive and actuates the valve based on the temperature model.

2 . The traction drive according to claim 1 , wherein the first coolant is water and the second coolant is a lubricant.

3 . The traction drive according to claim 1 , wherein the inverter is connected fluidically parallel to the valve.

4 . The traction drive according to claim 1 , wherein the inverter is connected fluidically in series with the valve.

5 . The traction drive according to claim 1 , wherein the control unit is configured to maintain the inverter and the electric machine within a specified temperature range by actuating at least the valve.

6 . The traction drive of claim 1 , wherein the stored temperature model takes into account one or more of (i) a rate of change of coolant temperature, (ii) an acceleration of temperature change, (iii) climate, and (iv) characteristics of the traction drive.

7 . The traction drive according to claim 1 , wherein the valve includes a first valve position and a second valve position, wherein in the first valve position the valve opens the heat exchanger for a flow of coolant from the first cooling circuit, and in the second valve position the valve closes coolant flow to the heat exchanger, and wherein the valve is configured as a 4/2-way valve or a 6/2-way valve.

8 . The traction drive according to claim 7 , further comprising a throttle connected in parallel to the heat exchanger, wherein the valve is configured, in the first valve position, to open the heat exchanger for the coolant flow of the first cooling circuit instead of the throttle, and in second valve position, the valve blocks coolant flow through the heat exchanger and opens a path to the throttle for the coolant flow.

9 . The traction drive according to claim 1 , wherein the valve is a first valve and further comprising a second valve, the second valve arranged in the second cooling circuit for adjusting the coolant flowing from the second cooling circuit through the heat exchanger.

10 . The traction drive according to claim 9 , wherein the second valve is configured as a 4/2-way valve including a first valve position and a second valve position, wherein in the first valve position of the second valve, the second valve opens coolant flow from the second cooling circuit through the heat exchanger and in the second valve position of the second valve, flow through the heat exchanger is blocked.

11 . The traction drive according to claim 1 , comprising an air cooler configured and arranged for cooling the coolant in the first cooling circuit by means of air.

12 . The traction drive according to claim 11 , comprising a thermostat arranged upstream from the air cooler in the first cooling circuit, wherein when the coolant temperature in the first cooling circuit is below a specified temperature threshold, the thermostat is configured to close off at least partially a coolant path through the air cooler and to open up at least partially a bypass for the coolant which bypasses the air cooler and, when the coolant temperature in the first cooling circuit is above the specified temperature threshold, the thermostat is configured to open up at least partially the coolant path through the air cooler and to close off the bypass at least partially.

13 . A method for maintaining a specified temperature of one or more drive components of a traction drive, the method comprising:
providing a traction drive for propelling a vehicle, the traction drive comprising:
an inverter;
an electric machine;
a cooling system configured for tempering the inverter and the electric machine, wherein the cooling system comprises a first cooling circuit with a first coolant, a second cooling circuit with a second coolant, and a heat exchanger;
wherein the heat exchanger is configured to transfer heat between the first and second cooling circuits;
wherein the first cooling circuit passes through the inverter;
wherein the second cooling circuit passes through the electric machine; and
a valve arranged in the first cooling circuit for adjusting the first coolant passing from the first cooling circuit through the heat exchanger; and
actuating the valve, based on a stored temperature model of the traction drive, to adjust the flow of coolant passing through the heat exchanger, thereby maintaining the specified temperature of the inverter and the electric machine.

14 . The method according to claim 13 , wherein actuating the valve is performed at least in part based on a change in a temperature of one or both of the inverter and the electric machine.

15 . The method according to claim 14 , wherein actuating the valve takes into account one or more of (i) a rate of change of coolant temperature, (ii) an acceleration of temperature change, (iii) climate, and (iv) characteristics of the traction drive.

Assignees

• Zahnradfabrik Friedrichshafen

Inventors

• Trübenbach Michael
• Leichsenring Horst

Classifications

• H02K9/19

  for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil · CPC title

• H02K7/116

  with gears · CPC title

• F16H57/0476

  Electric machines and gearing, i.e. joint lubrication or cooling or heating thereof · CPC title

• F16H57/0475

  Engine and gearing, i.e. joint lubrication or cooling or heating thereof · CPC title

• F16H57/0435

  Pressure control for supplying lubricant; Circuits or valves therefor · CPC title