Electromechanical joint for conductor arm having multiple degrees of freedom

Patent metadata

Field	Value
Publication number	US-12552259-B2
Application number	US-202217829615-A
Country	US
Kind code	B2
Filing date	Jun 1, 2022
Priority date	Jun 1, 2022
Publication date	Feb 17, 2026
Grant date	Feb 17, 2026

Abstract

An electromechanical joint provides rotational movement in at least two dimensions while conducting electrical power between orthogonal hubs. The joint, shaped as a cross, has four conical shafts positioned orthogonally and apart from each other within an interior of a housing. Apexes of the conical shafts face each other proximate a centroid of the housing. A conductive fluid, such as Galinstan, fills recesses between the conical shafts. Separate yokes attached to pairs of the hubs may impart forces on the shafts, causing the shafts to rotate within the conductive fluid around orthogonal axes. The conductive fluid provides simultaneous conduction of electrical power between the hubs. The yokes may be affixed respectively to a current collector and conductive arms of a work machine for improved movement and power conduction without the need for additional components.

First claim

What is claimed is:

1 . An electromechanical joint, comprising:
a housing having an enclosed interior; a first conductive shaft extending into the enclosed interior along a first longitudinal axis; a second conductive shaft, separated from the first conductive shaft, extending into the enclosed interior along a second longitudinal axis different from the first longitudinal axis, the second conductive shaft being rotatable about the second longitudinal axis and pivotable about the first longitudinal axis; and conductive fluid within the enclosed interior between the first conductive shaft and the second conductive shaft.

2 . The electromechanical joint of claim 1 , wherein the first longitudinal axis and the second longitudinal axis are substantially orthogonal, and the first conductive shaft is rotatable about the first longitudinal axis and pivotable about the second longitudinal axis.

3 . The electromechanical joint of claim 2 , wherein the first longitudinal axis and the second longitudinal axis intersect at a centroid of the housing.

4 . The electromechanical joint of claim 1 , further comprising:
a third conductive shaft extending into the enclosed interior along the first longitudinal axis opposite the first conductive shaft, the third conductive shaft being separated from the first conductive shaft and being rotatable about the first longitudinal axis independent from the first conductive shaft.

5 . The electromechanical joint of claim 4 , further comprising:
a fourth conductive shaft extending into the enclosed interior along the second longitudinal axis opposite the second conductive shaft, the fourth conductive shaft being separated from the second conductive shaft and being rotatable about the second longitudinal axis independent from the second conductive shaft.

6 . The electromechanical joint of claim 5 , wherein the first conductive shaft has a first conical surface between a first apex and a first base, the second conductive shaft has a second conical surface between a second apex and a second base, and the first apex and the second apex are disposed proximate a centroid of the housing.

7 . The electromechanical joint of claim 6 , wherein the third conductive shaft has a third conical surface between a third apex and a third base, and the first apex faces the third apex along the first longitudinal axis.

8 . The electromechanical joint of claim 7 , wherein the fourth conductive shaft has a fourth conical surface between a fourth apex and a fourth base, and the second apex faces the fourth apex along the second longitudinal axis.

9 . The electromechanical joint of claim 7 , wherein at least a first portion of the first conical surface is substantially parallel to and faces at least a second portion of the second conical surface, and at least a third portion of the third conical surface is substantially parallel to and faces at least a fourth portion of the fourth conductive shaft.

10 . The electromechanical joint of claim 7 , wherein the first apex, the second apex, the third apex, and the fourth apex are disposed about the centroid of the housing.

11 . The electromechanical joint of claim 1 , wherein the conductive fluid comprises Galinstan.

12 . The electromechanical joint of claim 1 , further comprising:
a first yoke connected to the first conductive shaft exterior to the housing, the first yoke being configured to pivot about the first longitudinal axis upon rotation of the first conductive shaft about the first longitudinal axis.

13 . The electromechanical joint of claim 12 , further comprising:
a second yoke connected to the second conductive shaft exterior to the housing, the second yoke being configured to pivot about the second longitudinal axis upon rotation of the second conductive shaft about the second conductive axis.

14 . A work machine, comprising:
an electric engine; traction devices configured to cause movement of the work machine along a haul route when powered by the electric engine; a current collector configured to movably engage with at least one power rail disposed proximate the haul route; at least one conductive arm having an upper end and a lower end; and an electromechanical joint disposed between the current collector and the at least one conductive arm, the electromechanical joint comprising:
an enclosure;
a first axle comprising a first shaft and a second shaft, the first shaft and the second shaft aligned longitudinally on a first axis passing through the enclosure;
a second axle comprising a third shaft and a fourth shaft, the third shaft and the fourth shaft aligned longitudinally on a second axis passing through the enclosure substantially orthogonal to the first axis, wherein the first shaft, the second shaft, the third shaft, and the fourth shaft are spaced apart from each other by a separation; and
a conductive fluid within the separation contacting the first axle and the second axle.

15 . The work machine of claim 14 , further comprising a first yoke, attached to the current collector, rotationally coupled to the first shaft and to the second shaft.

16 . The work machine of claim 15 , further comprising a second yoke, attached to the at least one conductive arm, rotationally coupled to the third shaft and to the fourth shaft.

17 . The work machine of claim 14 , further comprising a rotational joint connected to the upper end of the at least conductive arm, the rotational joint enabling rotation of the at least one conductive arm about a third axis substantially perpendicular to the first axis and to the second axis.

18 . A method, comprising:
coupling an electrically conductive assembly to a source of electrical power, the electrically conductive assembly comprising an electromechanical joint between a first conductive yoke and a second conductive yoke, the electromechanical joint comprising:
a first conductive shaft coupled to the first conductive yoke and extending along a first longitudinal axis,
a second conductive shaft coupled to the second conductive yoke and extending along a second longitudinal axis different from the first longitudinal axis, the second conductive shaft being separated from the first conductive shaft, and
conductive fluid between the first conductive shaft and the second conductive shaft;
conducting the electrical power through the first conductive shaft, the conductive fluid, and the second conductive shaft; in response to a first force on the second conductive yoke substantially perpendicular to the first longitudinal axis, pivoting the second conductive shaft about the first longitudinal axis; in response to a second force on the second conductive yoke substantially perpendicular to the second longitudinal axis, rotating the second conductive shaft about the second longitudinal axis; and continuing to conduct the electrical power through the first conductive shaft, the conductive fluid, and the second conductive shaft during the one or more of the pivoting the second conductive shaft and the rotating the second conductive shaft.

19 . The method of claim 18 , the second conductive yoke shaft being aligned along a third longitudinal axis substantially perpendicular to the first longitudinal axis and the second longitudinal axis, further comprising:
in response to a third force on the second conductive yoke angularly with respect to the third longitudinal axis, rotating the second conductive shaft about the third longitudinal axis.

20 . The method of claim 18 , furthe

Assignees

• Caterpillar Global Mining Equipment Llc

Inventors

• Strashny Igor

Classifications

• B60L5/28

  Devices for lifting and resetting the collector · CPC title

• B60L5/36

  with means for collecting current simultaneously from more than one conductor, e.g. from more than one phase · CPC title

• B60L2200/40

  Working vehicles · CPC title

• B60L5/38 Primary

  for collecting current from conductor rails (B60L5/40 takes precedence) · CPC title