Aluminum alloy heat exchanger

Patent metadata

Field	Value
Publication number	US-12546545-B2
Application number	US-202217962695-A
Country	US
Kind code	B2
Filing date	Oct 10, 2022
Priority date	Oct 10, 2018
Publication date	Feb 10, 2026
Grant date	Feb 10, 2026

Abstract

Mg and Bi are contained in each of a first fillet in a first braze joining portion in which a tube and a fin join, a second fillet in a second braze joining portion in which the tube and a header plate join, and a third fillet in a third braze joining portion in which the header plate and a tank body join. A concentration of Mg of each of the first to third fillets is from 0.2% or more to 2.0% or less by mass. When the tube includes a brazing material layer, a concentration of Mg of the tube at its plate thickness center is from 0.1% or more to 1.0% or less by mass. When the fin includes a brazing material layer, a concentration of Mg of the fin at its plate thickness center is from 0.2% or more to 1.0% or less by mass.

First claim

What is claimed is:

1 . An aluminum alloy heat exchanger produced by excluding flux, the heat exchanger comprising:
a flow channel forming member to form a flow channel in which a fluid flows through; a heat transfer member having a heat transfer surface, the heat transfer member joined to a flow channel forming surface of the flow channel forming member, the heat transfer surface wider than the flow channel forming surface; a reinforcing member joined to the flow channel forming member to reinforce the flow channel forming member; a joining member joined to the reinforcing member; a first fillet formed in a first braze joining portion in which the heat transfer member and the flow channel forming member join with each other; a second fillet formed in a second braze joining portion in which the flow channel forming member and the reinforcing member join with each other; and a third fillet formed in a third braze joining portion in which the reinforcing member and the joining member join with each other, wherein the flow channel forming member, the heat transfer member, the reinforcing member and the joining member are composed of aluminum alloys, respectively, wherein an average plate thickness of the flow channel forming member is in the range of 0.200 mm or more and 0.600 mm or less, an average plate thickness of the heat transfer member is in the range of 0.025 mm or more and 0.150 mm or less, an average plate thickness of the reinforcing member is in the range of 0.600 mm or more and 2.000 mm or less, and an average plate thickness of the joining member is in the range of 0.600 mm or more and 2.000 mm or less, wherein each of the first to third fillets is composed of an aluminum alloy containing magnesium, bismuth, and silicon, wherein a concentration of the magnesium of each of the first to third fillets is in the range of 0.2% or more and 2.0% or less by mass, wherein at least one of the flow channel forming member and the heat transfer member includes a brazing material layer on a surface thereof, wherein when the flow channel forming member includes the brazing material layer, a concentration of magnesium of the flow channel forming member at its plate thickness center is in the range of 0.1% or more and 1.0% or less by mass, and when the heat transfer member includes the brazing material layer, a concentration of magnesium of the heat transfer member at its plate thickness center is in the range of 0.2% or more and 1.0% or less by mass.

2 . The aluminum alloy heat exchanger as claimed in claim 1 , wherein the concentration of the magnesium of each of the fillets is 0.3% or more by mass and 2.0% or less by mass.

3 . The aluminum alloy heat exchanger as claimed in claim 1 , wherein the flow channel forming member includes:
a core material layer; and a cladding layer located on one side of the core material layer, the cladding layer excluding brazing material, wherein the heat transfer member includes the brazing material layer, wherein the cladding layer is joined to the brazing material layer, wherein a concentration of magnesium in a surface layer of the cladding layer is lower than the concentration of the magnesium of the flow channel forming member at the plate thickness center thereof.

4 . The aluminum alloy heat exchanger as claimed in claim 1 , wherein the flow channel forming member includes:
a core material layer; and a cladding layer located on one side of the core material layer, the cladding layer excluding brazing material, wherein the heat transfer member includes the brazing material layer, wherein the cladding layer is joined to the brazing material layer, wherein the concentration of the magnesium in a surface layer of the cladding layer is in the range of 0% or more and 0.1% or less by mass.

5 . The aluminum alloy heat exchanger as claimed in claim 1 , wherein one of the flow channel forming member and the heat transfer member includes
a core material layer and the brazing material layer, wherein the other one of the flow channel forming member and the heat transfer member includes a bare member, a core member of the bare member being exposed, wherein the brazing material layer and the bare member are joined together, wherein a concentration of magnesium of the other one of the flow channel forming member and the heat transfer member at its plate thickness center is in the range of 0% or more and 0.1% or less by mass.

6 . The aluminum alloy heat exchanger as claimed in claim 1 , wherein a surface of the flow channel forming member comprises zinc,
wherein a potential difference of 50 mV or more is created in the flow channel forming member in a thickness direction of the flow channel forming member.

Assignees

• Denso Corp

Inventors

• Shinoda Takahiro
• Yamada Shogo
• Honma Nobuhiro
• Sugimoto Naoki
• Toyama Taketoshi

Classifications

• B21D53/02

  heat exchangers {or parts thereof}, e.g. radiators, condensers {fins, headers}(making finned or ribbed tubes by fixing strip material or the like to tubes B21C37/22) · CPC title

• B23K2101/14

  Heat exchangers · CPC title

• F28D1/053

  the conduits being straight · CPC title

• B23K2103/10

  Aluminium or alloys thereof · CPC title

• B23K35/286 Primary

  Al as the principal constituent · CPC title