Methods of increasing efficiency of plunger lift operations

Patent metadata

Field	Value
Publication number	US-12546304-B2
Application number	US-202217652934-A
Country	US
Kind code	B2
Filing date	Mar 1, 2022
Priority date	May 24, 2021
Publication date	Feb 10, 2026
Grant date	Feb 10, 2026

Abstract

Methods of increasing efficiency of plunger lift operations and hydrocarbon wells that perform the methods are disclosed herein. The methods include monitoring an acoustic output from the hydrocarbon well. The methods also include calculating a plunger speed of a plunger of the hydrocarbon well as the plunger travels toward a surface region and calculating a discharge duration of a liquid discharge time period during which liquid is discharged from the hydrocarbon well. The methods further include correlating the plunger speed and the discharge duration to a discharge volume of liquid discharged from the hydrocarbon well.

First claim

What is claimed is:

1 . A method of increasing efficiency of a plunger lift operation of a hydrocarbon well, the method comprising:
monitoring, with an acoustic monitoring system and during a production time period, an acoustic output from the hydrocarbon well as a function of time, wherein the production time period includes: (i) an uphole travel time period during which a plunger of the hydrocarbon well travels toward a surface region; (ii) a liquid discharge time period during which a liquid, which is above the plunger during the uphole travel time period, is discharged from the hydrocarbon well; and (iii) a gas discharge time period during which a gas, which is below the plunger during the uphole travel time period, is discharged from the hydrocarbon well, the gas discharge time period being identified by a change in a frequency fingerprint detected in a downsampled plot of the acoustic output; calculating a plunger speed of the plunger during the uphole travel time period based, at least in part, on the acoustic output during the uphole travel time period; calculating a discharge duration of the liquid discharge time period; and correlating the plunger speed during the uphole travel time period and the discharge duration to a discharge volume of the liquid discharged from the hydrocarbon well during the liquid discharge time period.

2 . The method of claim 1 , wherein the acoustic monitoring system includes a surface acoustic sensor positioned proximate the surface region, and further wherein the monitoring includes utilizing the surface acoustic sensor to detect the acoustic output.

3 . The method of claim 2 , wherein the surface acoustic sensor includes at least one of at least one surface microphone and at least one surface vibration sensor.

4 . The method of claim 1 , wherein the acoustic monitoring system includes a downhole acoustic sensor that is positioned along a length of a wellbore of the hydrocarbon well, and further wherein the monitoring includes utilizing the downhole acoustic sensor to detect the acoustic output.

5 . The method of claim 4 , wherein the downhole acoustic sensor includes a distributed acoustic sensor that extends along at least a fraction of the length of the wellbore, and further wherein the monitoring includes utilizing the distributed acoustic sensor to detect the acoustic output.

6 . The method of claim 5 , wherein the distributed acoustic sensor includes a fiber optic cable that extends along the fraction of the length of the wellbore.

7 . The method of claim 5 , wherein the acoustic output includes a plurality of sounds, and further wherein the method includes determining a region of the distributed acoustic sensor utilized to detect each sound of the plurality of sounds.

8 . The method of claim 7 , wherein the method further includes determining a position, along the length of the wellbore, for each sound of the plurality of sounds based, at least in part, on the region of the distributed acoustic sensor utilized to detect each sound of the plurality of sounds.

9 . The method of claim 4 , wherein the downhole acoustic sensor includes at least one discrete downhole acoustic sensor.

10 . The method of claim 9 , wherein the at least one discrete downhole acoustic sensor includes at least one of at least one downhole microphone and at least one downhole vibration sensor.

11 . The method of claim 9 , wherein the at least one discrete downhole acoustic sensor includes a plurality of discrete downhole acoustic sensors spaced-apart along at least a fraction of the length of the wellbore.

12 . The method of claim 1 , wherein the acoustic output during the uphole travel time period includes a plurality of uphole travel sounds indicative of motion of the plunger within the hydrocarbon well, and further wherein the calculating the plunger speed includes calculating the plunger speed based, at least in part, on the plurality of uphole travel sounds.

13 . The method of claim 1 , wherein the hydrocarbon well includes production tubing that defines a tubing conduit, wherein the production tubing includes a plurality of tubing segments joined at a plurality of tubing joints, wherein the acoustic output during the uphole travel time period includes a plurality of joint crossing sounds generated as the plunger travels past each tubing joint of the plurality of tubing joints, and further wherein the calculating the plunger speed includes calculating the plunger speed based, at least in part, on the plurality of joint crossing sounds.

14 . The method of claim 13 , wherein each tubing segment of the plurality of tubing segments has a predetermined segment length, and further wherein the calculating the plunger speed includes calculating based, at least in part, on a segment travel time duration between successive joint crossing sounds of the plurality of joint crossing sounds and a corresponding predetermined segment length.

15 . The method of claim 14 , wherein the calculating the plunger speed includes calculating an average plunger speed based, at least in part, on an average segment travel time duration and the corresponding predetermined segment length.

16 . The method of claim 14 , wherein the calculating the plunger speed further includes calculating a variability in the plunger speed based, at least in part, on a variation in an average segment travel time duration and the corresponding predetermined segment length.

17 . The method of claim 16 , wherein the correlating further includes correlating the variability in the plunger speed to a variability in the discharge volume.

18 . The method of claim 1 , wherein the acoustic output includes an initial liquid discharge sound, which is associated with a liquid discharge start time for the liquid discharge time period, and an initial gas discharge sound, which is associated with a gas discharge start time for the gas discharge time period, and further wherein the calculating the discharge duration includes calculating a difference between the gas discharge start time and the liquid discharge start time.

19 . The method of claim 1 , wherein the correlating includes at least one of:
(i) determining the discharge volume; and (ii) determining a discharge volume parameter that is indicative of the discharge volume.

20 . The method of claim 1 , wherein the correlating includes calculating the discharge volume based, at least in part, on the plunger speed, the discharge duration, and a characteristic dimension for fluid flow within the hydrocarbon well.

21 . The method of claim 1 , wherein the correlating includes calculating a product of the plunger speed, the discharge duration, and a characteristic dimension for fluid flow within the hydrocarbon well to determine the discharge volume.

22 . The method of claim 20 , wherein the characteristic dimension for fluid flow within the hydrocarbon well includes at least one of:
(i) a plunger outer diameter of the plunger; and (ii) a tubing inner diameter of production tubing within which the plunger travels during the monitoring.

23 . The method of claim 1 , wherein the method further includes displaying the discharge volume for an operator of the hydrocarbon well.

24 . The method of claim 1 , comprising initiating travel of the plunger toward the surface region, wherein, prior to the initiating travel, the plunger is positioned on a plunger seat of the hydrocarbon well.

Assignees

• Exxonmobil Technology & Engineering Company

Inventors

• Schmidt David J
• Kumaran Krishnan
• Burnett Donald Allen
• Goschy Patrick E
• Seabrook Brian C

Classifications

• E21B47/008

  Monitoring of down-hole pump systems, e.g. for the detection of "pumped-off" conditions · CPC title

• F04B51/00

  Testing machines, pumps, or pumping installations · CPC title

• F04B49/20

  by changing the driving speed · CPC title

• F04B2201/0202

  Linear speed of the piston · CPC title

• E21B43/121 Primary

  Lifting well fluids (monitoring of down-hole pump systems E21B47/008) · CPC title