Non-Contact Time-of-Flight Fuel Level Sensor Using Plastic Optical Fiber
US-2020326224-A1 · Oct 15, 2020 · US
US12545425B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12545425-B2 |
| Application number | US-202217989901-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 18, 2022 |
| Priority date | Nov 19, 2021 |
| Publication date | Feb 10, 2026 |
| Grant date | Feb 10, 2026 |
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To improve liquid level gauging inside liquid tanks, especially cryogenic liquid tanks, an apparatus and method for determining the liquid level are provided. A light source emits outgoing light rays that are back reflected or scattered by the tank wall of the liquid tank. The back reflected or scattered incoming light rays are received by a light conducting device, which conducts the incoming light rays towards a sensor device. The sensor device has optical sensors coupled to the light conducting device such that there is a one-two-one relationship between each optical sensor and a specific tank wall portion. Due to the change in the amount of light that is received by the optical sensor after the outgoing light rays were refracted by the liquid surface, the liquid level determining device is capable of determining the liquid level.
Opening claim text (preview).
The invention claimed is: 1 . An optical level gauge apparatus configured for gauging a liquid level in a tank volume defined by a tank wall of a tank, the apparatus comprising: a light source; a sensor device having a plurality of optical sensors that form an imaging sensor, wherein each of the optical sensors is configured for detecting an amount of light, wherein the sensor device is configured to: output a plurality of measured light values that are indicative of the amount of light detected by a respective optical sensor of the plurality of optical sensors; and output the measured light values as image data; a light conductor configured for optical coupling to the light source, the sensor device, and the tank volume, wherein: when the light conductor is optically coupled to the light source, the sensor device, and the tank volume, the light conductor is configured to conduct outgoing light rays from the light source to the tank volume and to conduct incoming light rays, reflected or scattered at least once within the tank volume, from the tank volume to the sensor device, wherein the incoming light rays are conducted such that each of the plurality of optical sensors corresponds to a specific portion of the tank wall; and the light conductor is configured as an imaging light conductor capable of conducting the incoming light rays such that the sensor device can image the tank volume; a liquid level determining device configured for determining the liquid level by processing the image data; and a pattern arrangement that is arrangeable within or projectable into the tank volume, wherein the incoming light rays are caused by the pattern arrangement. 2 . The apparatus of claim 1 , wherein: the light source is configured to emit one of: multi-color light having a plurality of discretely separated wavelengths; visible white light; and single wavelength light having visible, ultraviolet or infrared wavelength; and/or the light source comprises a laser source. 3 . The apparatus of claim 1 , wherein: the light conductor comprises an optical output member configured to output the outgoing light rays with a light ray pattern such that, when optically coupled to the tank volume, the outgoing light rays can impinge on a tank wall circumferential portion of the tank wall; and the light conductor comprises an optical input member that, when optically coupled to the tank volume, is configured to receive the incoming light rays after the incoming light rays have been reflected or scattered by the tank wall circumferential portion at least once. 4 . The apparatus of claim 3 , wherein the optical input member is configured to receive the incoming light rays after the incoming light rays are reflected or scattered by the tank wall circumferential portion and are subsequently or previously refracted by a liquid surface in the tank volume. 5 . The apparatus of claim 1 , wherein: the light conductor includes an outgoing light conductor and an incoming light conductor; the outgoing light conductor is configured for conducting light emitted by the light source towards the tank volume; and the incoming light conductor is configured for conducting light received from the tank volume to the sensor device. 6 . The apparatus of claim 1 , wherein the light conductor is configured to conduct the incoming light rays such that: specific portions of the incoming light rays are distributed along a circumferential direction of the tank wall; and/or a first specific portion and a second specific portion that neighbor each other along the circumferential direction of the tank wall are distanced along a longitudinal direction of the tank volume due to a light ray that is received from the first specific portion being refracted by a liquid level in the tank volume while another light ray that is received from the second specific portion is not refracted by the liquid level. 7 . The apparatus of claim 6 , wherein the light conductor is configured to conduct the incoming light rays such that a first group of the specific portions and a second group of the specific portions are each distributed along the circumferential direction of the tank wall and are distanced along the longitudinal direction to allow measuring a tilt of the tank about a tank tilt axis that is perpendicular to the longitudinal direction. 8 . The apparatus of claim 6 , wherein the light conductor is configured to conduct the incoming light rays such that a first group of the specific portions and a second group of the specific portions are each equidistantly distributed along the circumferential direction of the tank wall and are distanced along the longitudinal direction to allow measuring a tilt of the tank about a tank tilt axis that is perpendicular to the longitudinal direction. 9 . The apparatus of claim 1 , wherein: the pattern arrangement is configured to: absorb a first wavelength emitted by the light source; and emit a second wavelength that is different from the first wavelength; and the sensor device is configured to detect the second wavelength, but not the first wavelength; and/or wherein the pattern arrangement is illuminatable or projectable by the outgoing light rays, such that the incoming light rays are only generated for portions of the pattern arrangement that are below the liquid level. 10 . The apparatus of claim 1 , wherein: the light source is tunable in wavelength; and/or the sensor device has a spectrometer or spectral camera that is respectively formed by the optical sensors, wherein the sensor device is configured to output the measured light values as spectral data or spectral image data, respectively, and wherein the liquid level determining device is configured to control the light source to emit at a measurement wavelength, which is determined from the spectral data or the spectral image data and allows an increase of a signal-to-noise ratio. 11 . A liquid tank assembly for a vehicle, or an aircraft, the liquid tank assembly comprising: a tank having a tank wall defining a tank volume for storing a liquid; and the optical level gauge apparatus of claim 1 ; wherein the light conductor is optically coupled to the tank volume. 12 . A vehicle comprising the optical level gauge apparatus of claim 1 . 13 . The apparatus of claim 1 , wherein the light conductor comprises a bidirectional light conductor configured for conducting the outgoing light rays to the tank volume and the incoming light rays from the tank volume. 14 . The apparatus of claim 1 , wherein the light conductor is configured to conduct the incoming light rays such that: specific portions of the incoming light rays are equidistantly distributed along a circumferential direction of the tank wall; and/or a first specific portion and a second specific portion that neighbor each other along the circumferential direction of the tank wall are distanced along a longitudinal direction of the tank volume due to a light ray that is received from the first specific portion being refracted by a liquid level in the tank volume while another light ray that is received from the second specific portion is not refracted by the liquid level. 15 . The apparatus of claim 14 , wherein the light conductor is configured to conduct the incoming light rays such that a first group of the specific portions and a second group of the specific portions are each distributed along the circumferential direction of the tank wall and are distanced along the longitudinal direction to allow measuring a tilt of the tank about a tank tilt axis t
for several discrete levels, e.g. with more than one light-conducting sensing element · CPC title
Arrangements or adaptations of instruments · CPC title
Light {, e.g. infrared or ultraviolet} · CPC title
Fuel systems for specific fuels · CPC title
having means for heating, cooling, aerating or other conditioning of contents · CPC title
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