Wheel-drive assembly

Patent metadata

Field	Value
Publication number	US-12545101-B2
Application number	US-202118023442-A
Country	US
Kind code	B2
Filing date	Aug 30, 2021
Priority date	Aug 31, 2020
Publication date	Feb 10, 2026
Grant date	Feb 10, 2026

Abstract

A wheel drive assembly for transferring propelling torque from a source shaft to a wheel, the source shaft receiving torque from a motion actuator. The wheel drive assembly includes a wheel-hub, adapted to have the wheel mounted thereon, the wheel-hub being arranged about a longitudinal axis, which is adapted to coincide with a rotation axis of the wheel. The wheel drive assembly further includes a drive axle and a constant velocity (CV) joint mounted onto an outer end of the drive axle. The CV joint connects the drive axle to the wheel-hub. An outermost surface of the CV joint is disposed outwardly of an outermost surface of the wheel hub, along the longitudinal axis of the wheel-hub.

First claim

What is claimed is:

1 . A wheel drive assembly for transferring propelling torque from a source shaft to a wheel, the source shaft receiving torque from a motion actuator, the wheel drive assembly comprising:
a wheel-hub, adapted to have the wheel mounted thereon, the wheel-hub being arranged about a longitudinal axis, which is adapted to coincide with a rotation axis of the wheel; a drive axle; and a constant velocity (CV) joint mounted onto an outer end of the drive axle, the CV joint connecting the drive axle to the wheel-hub, the CV joint comprising a housing and a cage disposed within the housing, wherein the wheel-hub includes a seat, and the housing of the CV joint is fastened to the seat of the wheel-hub from the outer side of the wheel-hub to transfer the propelling torque to the wheel-hub; and wherein an outermost surface of the CV joint is disposed outwardly of an outermost surface of the wheel hub, along the longitudinal axis of the wheel-hub.

2 . The wheel drive assembly of claim 1 , wherein a majority of the CV joint is exposed exteriorly to the wheel hub.

3 . A wheel assembly, comprising:
a wheel drive assembly according to claim 1 ; and a wheel including a tire rim which is mounted onto the wheel-hub.

4 . The wheel assembly of claim 3 , further comprising a disk brake and caliper, wherein at least a portion of the CV joint is exterior to the disk brake.

5 . The wheel assembly of claim 3 , wherein an outermost surface of the housing of the CV joint extends outwardly of a central portion of the tire rim.

6 . The wheel assembly of claim 3 , further comprising, or functionally associated with, a steering assembly adapted to steer the wheel hub about a steering pivot point, wherein the steering pivot point does not coincide with a pivot point of the CV joint.

7 . The wheel assembly of claim 3 , wherein, when the steering assembly steers the wheel hub at a steering angle δ, the CV joint swings at a swing angle γ, swing angle y being smaller than steering angle δ.

8 . The wheel assembly of claim 7 , wherein a ratio between swing angle γ and steering angle δ is not greater than 1:1.5.

9 . A vehicle, comprising:
a chassis; at least one motion actuator, functionally associated with the chassis, the motion actuator having an output shaft; and at least one wheel assembly according to claim 3 , wherein the wheel drive assembly of the at least one wheel assembly is functionally associated with the output shaft of the motion actuator, as the source shaft, and the at least one wheel assembly is adapted to transfer propelling torque from the at least one motion actuator to the wheel of the at least one wheel assembly.

10 . The vehicle of claim 9 , wherein:
the wheel drive assembly further comprises an inner CV joint mounted onto an inner end of the drive axle, the inner CV joint being functionally coupled to the output shaft of the motion actuator; and the inner CV joint is vertically stationary with respect to the chassis, and the outer CV joint is vertically movable with respect to the chassis, within a predetermined angular range of the drive axle relative to the chassis.

11 . The vehicle of claim 9 , wherein the motion actuator is attached to the chassis, and functions as a sprung mass.

12 . A vehicle, comprising:
a chassis; at least one motion actuator, functionally associated with the chassis, the motion actuator having an output shaft; and at least one wheel assembly, including: a wheel-hub arranged about a longitudinal axis; a drive axle; a constant velocity (CV) joint mounted onto an outer end of the drive axle, the CV joint connecting the drive axle to the wheel-hub, the CV joint comprising a housing and a cage disposed within the housing, wherein the wheel-hub includes a seat at an outer side thereof, and the housing of the CV joint is fastened to the seat of the wheel-bug from the outer side of the wheel-hub to transfer the propelling torque to the wheel-hub; and a wheel including a tire and a tire rim, the tire rim mounted onto the wheel-hub such that the longitudinal axis of the wheel-hub coincides with a rotational axis of the wheel, the wheel assembly being functionally associated with the output shaft of the motion actuator, as the source shaft, and the drive axle and CV joint are adapted to transfer propelling torque from the at least one motion actuator to the wheel; and a steering assembly, functionally associated with the wheel-hub and adapted to steer the wheel by pivoting the wheel-hub and the wheel about a steering pivot point, wherein the steering pivot point does not coincide with a pivot point of the CV joint.

13 . The vehicle of claim 12 , wherein an outermost surface of the housing of the CV joint extends outwardly of a central portion of the tire rim.

14 . The vehicle of claim 12 , wherein, when the steering assembly steers the wheel hub at a steering angle δ, the CV joint swings at a swing angle γ, swing angle γ being smaller than steering angle δ.

15 . The vehicle of any one of claim 12 , wherein an outermost surface of the CV joint is disposed outwardly of an outermost surface of the wheel hub, along the longitudinal axis of the wheel-hub.

16 . The vehicle of claim 12 , wherein:
the wheel drive assembly further comprises an inner CV joint mounted onto an inner end of the drive axle, the inner CV joint being functionally coupled to the output shaft of the motion actuator; the inner CV joint is vertically stationary with respect to the chassis; and the outer CV joint is vertically movable with respect to the chassis, within a predetermined angular range of the drive axle relative to the chassis.

17 . A method for enabling transfer of propelling torque from a motion actuator of a vehicle, having an output shaft, to a wheel of the vehicle, using a drive axle and an outer CV joint mounted onto an outer end of the drive axle, the outer CV joint comprising a housing and a cage disposed within the housing of the outer CV joint, the method comprising:
fastening the housing of the outer CV joint of the drive axle to an outer side of the wheel-hub; connecting an inner CV joint of the drive axle to the output shaft of the motion actuator; and mounting a wheel on the wheel hub, wherein, following the fastening, an outermost surface of the housing of the outer CV joint is disposed outwardly of an outermost surface of the wheel hub.

18 . The method of claim 17 , the mounting of the wheel on the wheel hub occurs prior to the fastening of the housing of the outer CV joint.

19 . The method of claim 17 , further comprising, prior to the fastening, inserting the outer CV joint into the wheel hub from an exterior side of the wheel hub.

20 . The method of claim 17 , wherein the wheel-hub includes a seat disposed on an outside side of the wheel-hub, and the fastening of the housing comprises fastening the housing of the CV-joint to the seat of the CV joint.

Assignees

• Ree Automotive Ltd

Inventors

• Aknin Amit

Classifications

• B60B35/14

  composite or split, e.g. half- axles; Couplings between axle parts or sections · CPC title

• B60B35/128

  of the homokinetic or constant velocity type · CPC title

• B60B35/003

  Steerable axles · CPC title

• F16D3/16

  Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts · CPC title

• B60B27/0063

  the element being a brake caliper mount · CPC title