Flexibility of features of an object to be additively manufactured

Patent metadata

Field	Value
Publication number	US-12544981-B2
Application number	US-202018033334-A
Country	US
Kind code	B2
Filing date	Oct 30, 2020
Priority date	Oct 30, 2020
Publication date	Feb 10, 2026
Grant date	Feb 10, 2026

Abstract

In an example, a method includes identifying, by processing circuitry, a feature of less than a threshold size of an object to be generated in additive manufacturing. In some examples the method further includes determining, by processing circuitry, a first density of a print agent to be applied to build material when generating the identified feature of the object based on an intended flexibility of the feature of the object. The method may further include determining, by processing circuitry, a second density of print agent to be applied to build material when generating another feature of the object.

First claim

The invention claimed is:

1 . A method comprising:
identifying, by processing circuitry, a feature of less than a threshold size of an object to be generated in additive manufacturing, by:
reducing an initial volume of the object by a threshold amount in at least one spatial dimension to provide an eroded object volume;
increasing the eroded object volume in the at least one spatial dimension by the threshold amount to provide a dilated object volume;
comparing the dilated object volume to the initial object volume; and
identifying differences between the dilated object volume and the initial object volume as a candidate feature of less than a threshold size;
determining, by processing circuitry, a first density of a print agent to be applied to build material when generating the identified feature of the object based on an intended flexibility of the feature of the object; determining, by processing circuitry, a second density of print agent to be applied to build material when generating another feature of the object; and additively manufacturing the object such that the print agent is applied at the determined first density when generating the identified feature of the object and is applied at the determined second density when generating the another feature of the object.

2 . The method of claim 1 , wherein identifying the feature comprises:
selecting a feature with a dimension below a threshold size.

3 . The method of claim 2 , wherein the dimension is either or both of a cross sectional area and a distance between opposing faces of the feature.

4 . The method of claim 1 , wherein determining the first density of print agent comprises:
generating a first test object using a first candidate density of print agent when generating the identified feature; generating a second test object using a second candidate density of print agent when generating the identified feature; and selecting the first density of print agent based on the flexibility of the feature on the first test object and the flexibility of the feature on the second test object.

5 . The method of claim 1 , wherein the determined first density is higher for lower intended flexibility and lower for higher intended flexibility.

6 . The method of claim 1 , wherein the intended flexibility is selectable by a user.

7 . The method of claim 1 , wherein determining the second density comprises:
determining an initial density value; and modifying the initial density value for at least one location on a layer of build material based on one or more than one of:
a predicted or measured temperature distribution within a build chamber;
a location of the object within a build chamber;
proximity of the object to another object to be generated within the build chamber; and
anticipated distortions of the object.

8 . The method of claim 1 , wherein the object is a brush, and the feature is a bristle of the brush.

9 . A non-transitory computer-readable data storage medium storing instructions executable by processing circuitry to perform processing comprising:
identifying a feature of less than a threshold size of an object to be generated in additive manufacturing; determining a first density of a print agent to be applied to build material when generating the identified feature of the object based on an intended flexibility of the feature of the object; determining a second density of print agent to be applied to build material when generating another feature of the object, by:
determining an initial density value; and
modifying the initial density value for at least one location on a layer of build material based on one or more than one of:
a predicted or measured temperature distribution within a build chamber;
a location of the object within a build chamber;
proximity of the object to another object to be generated within the build chamber; and
anticipated distortions of the object; and

causing the object to be additively manufactured such that the print agent is applied at the determined first density when generating the identified feature of the object and is applied at the determined second density when generating the another feature of the object.

10 . The non-transitory computer-readable data storage medium of claim 9 , wherein identifying the feature comprises:
selecting a feature with a dimension below a threshold size.

11 . The non-transitory computer-readable data storage medium of claim 10 , wherein the dimension is either or both of a cross sectional area and a distance between opposing faces of the feature.

12 . The non-transitory computer-readable data storage medium of claim 9 , wherein identifying the feature comprises:
reducing an initial volume of the object by a threshold amount in at least one spatial dimension to provide an eroded object volume; increasing the eroded object volume in the at least one spatial dimension by the threshold amount to provide a dilated object volume; comparing the dilated object volume to the initial object volume; and identifying differences between the dilated object volume and the initial object volume as a candidate feature of less than a threshold size.

13 . The non-transitory computer-readable data storage medium of claim 9 , wherein determining the first density of print agent comprises:
generating a first test object using a first candidate density of print agent when generating the identified feature; generating a second test object using a second candidate density of print agent when generating the identified feature; and selecting the first density of print agent based on the flexibility of the feature on the first test object and the flexibility of the feature on the second test object.

14 . The non-transitory computer-readable data storage medium of claim 9 , wherein the determined first density is higher for lower intended flexibility and lower for higher intended flexibility.

15 . The non-transitory computer-readable data storage medium of claim 9 , wherein the intended flexibility is selectable by a user.

16 . The non-transitory computer-readable data storage medium of claim 9 , wherein the object is a brush, and the feature is a bristle of the brush.

17 . A method comprising:
identifying, by processing circuitry, a feature of less than a threshold size of an object to be generated in additive manufacturing; determining, by processing circuitry, a first density of a print agent to be applied to build material when generating the identified feature of the object based on an intended flexibility of the feature of the object; determining, by processing circuitry, a second density of print agent to be applied to build material when generating another feature of the object; and additively manufacturing the object such that the print agent is applied at the determined first density when generating the identified feature of the object and is applied at the determined second density when generating the another feature of the object, wherein the object is a brush, and the feature is a bristle of the brush.

Assignees

• Peridot Print Llc

Inventors

• Fernández Aymerich Ismael
• Fadurdo Orellana Roger
• Codina Saborit Arnau
• Dominguez Manchado Cristina

Classifications

• B29L2031/42

  Brushes · CPC title

• A46B1/00

  Brush bodies and bristles moulded as a unit · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title

• B33Y50/00

  Data acquisition or data processing for additive manufacturing · CPC title

• B22F10/38

  to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures · CPC title