Casting mold for finger joint spacers

Patent metadata

Field	Value
Publication number	US-12544956-B2
Application number	US-202318469254-A
Country	US
Kind code	B2
Filing date	Sep 18, 2023
Priority date	Sep 23, 2022
Publication date	Feb 10, 2026
Grant date	Feb 10, 2026

Abstract

The invention relates to a device for producing spacers, which comprises a lower part and an upper part, wherein the lower part can be connected to the upper part, and wherein the lower part comprises a first mold cavity, and the upper part comprises a second mold cavity, wherein the first mold cavity is configured to jointly form a hollow space together with the second mold cavity, wherein the first mold cavity comprises a spacer body mold for forming a spacer body, and the second mold cavity comprises a shaft mold for forming a shaft.

First claim

What is claimed is:

1 . A device for producing finger joint spacers, the device comprising a lower part and an upper part, wherein the lower part is connectable to the upper part, wherein the lower part comprises a first mold cavity and the upper part comprises a second mold cavity, wherein the first mold cavity is configured to jointly form a hollow space together with the second mold cavity, wherein the first mold cavity comprises a spacer body mold for forming a body of a first one of the spacers and the second mold cavity comprises a shaft mold for forming a shaft of the first spacer, wherein the device further comprises a groove arranged circumferentially along at least one of the first and second mold cavities, and a bar which is arranged and configured to engage in the groove in a form-fitting matter in order to outwardly seal the hollow space by connecting the lower part to the upper part, wherein the groove and the bar are arranged and configured to form an empty space between the bar and the groove by engaging the bar into the groove, said empty space being designed to receive excess bone cement.

2 . The device according to claim 1 , wherein the hollow space comprises a volume of 0.1 to 5 cm 3 .

3 . The device according to claim 2 , wherein the hollow space comprises a volume of 0.3 to 4.0 cm 3 .

4 . The device according to claim 1 , wherein the shaft mold comprises the shape of a rotational body, pyramid, or truncated pyramid.

5 . The device according to claim 1 , wherein the hollow space comprises a volume of 0.1 to 5 cm 3 , preferably 0.3 to 4.0 cm 3 .

6 . The device according to claim 1 , wherein the spacer body mold comprises an end face which is configured to form an articulating surface which is suitable for jointly forming a joint together with another articulating surface of a body of a second one of the spacers.

7 . The device according to claim 6 , wherein the end face has a curved shape.

8 . The device of claim 7 , wherein the curved shape is concave or convex.

9 . The device according to claim 1 , further comprising a flexible connecting element which connects the lower part to the upper part.

10 . The device according to claim 9 , wherein the connecting element is arranged at an edge of each of the lower part and the upper part.

11 . The device according to claim 1 , further comprising a first fastening element and a second fastening element complementary thereto, wherein the device is configured to connect the lower part to the upper part by engaging the first fastening element in the second fastening element.

12 . The device according to claim 1 , wherein the lower part and/or the upper part has an opening which is configured for venting the hollow space.

13 . The device according to claim 1 , wherein the lower part and/or the upper part comprise a polymer selected from the group consisting of silicone rubber, synthetic rubber, ethylene propylene diene rubber (EPDM), polyethylene, polyether ether ketone, and polypropylene wherein the polymer is transparent or translucent.

14 . A method for producing a finger joint spacer, the method comprising the following steps:
(i) providing a device according to claim 1 , (ii) bringing the first mold cavity into contact with the second mold cavity of the device so as to form the outwardly sealed hollow space, (ii.a) optionally connecting the lower part to the upper part by means of a first fastening element and a second fastening element complementary thereto, (ii.b.) optionally or additionally to step (ii.a.), connecting the lower part to the upper part by engaging the bar into the groove, (iii) introducing a bone cement paste into the first mold cavity and the second mold cavity, (iv) curing the bone cement paste, (v) opening the hollow space by at least partially releasing the lower part from the upper part, and (vi) thereby obtaining a spacer made from bone cement.

Assignees

• Heraeus Medical Gmbh

Inventors

• Vogt Sebastian
• Kluge Thomas
• Nassut Roman

Classifications

• A61F2/30 Primary

  Joints · CPC title

• A61F2/4241

  for hands, e.g. fingers · CPC title

• A61F2/3094

  Designing or manufacturing processes · CPC title

• B29L2031/7532

  Artificial members, protheses · CPC title

• B29C33/42

  characterised by the shape of the moulding surface, e.g. ribs or grooves · CPC title