Spiral lock electrical connection assembly

Patent metadata

Field	Value
Publication number	US-12542380-B2
Application number	US-202118253688-A
Country	US
Kind code	B2
Filing date	Nov 19, 2021
Priority date	Nov 20, 2020
Publication date	Feb 3, 2026
Grant date	Feb 3, 2026

Abstract

An electrical connector assembly for a wellhead penetrator includes a first connector including an insertion body and defining a bore, the bore being configured to receive an electrical conductor. The insertion body includes a helical engaging member and defines a helical slot. The assembly includes a second connector defining a cavity therein, the cavity being configured to receive at least a portion of the insertion body therein, and the cavity being tapered such that advancing the insertion body into the cavity causes the helical engaging member to compress radially inwards into engagement with the electrical conductor.

First claim

What is claimed is:

1 . An electrical connector assembly for a wellhead penetrator, the electrical connector assembly comprising:
a first connector comprising an insertion body and defining a bore, the bore being configured to receive an electrical conductor, wherein the insertion body comprises a helical engaging member and defines a helical slot; and a second connector defining a cavity therein, the cavity being configured to receive at least a portion of the insertion body therein, and the cavity being tapered such that advancing the insertion body into the cavity causes the helical engaging member to compress radially inwards into engagement with the electrical conductor.

2 . The electrical connector assembly of claim 1 , wherein the first connector further comprises a base, wherein the insertion body comprises a connection portion extending from the base, and wherein the helical engaging member extends from the connection portion.

3 . The electrical connector assembly of claim 2 , wherein the first connector comprises threads positioned on the connection portion, and wherein the second connector comprises threads in the cavity that are configured to mesh with the threads of the first connector, so as to couple the first and second connectors together by rotating at least one of the first or second connector relative to the other.

4 . The electrical connector assembly of claim 3 , wherein the helical slot extends in a first circumferential direction as proceeding in an axial direction, and wherein the threads of the first connector extend in a second circumferential direction that is opposite to the first circumferential direction as proceeding in the axial direction.

5 . The electrical connector assembly of claim 3 , wherein a tip of the helical engaging member points away from a direction of rotational insertion into the cavity.

6 . The electrical connector assembly of claim 3 , wherein the cavity comprises a first section having the threads, and a tapered second section extending from the first section toward an end of the cavity.

7 . The electrical connector assembly of claim 2 , wherein the helical engaging member is tapered inward as proceeding from the connection portion to a distal end of the first connector.

8 . The electrical connector assembly of claim 1 , wherein the helical engaging member is configured to bite into the electrical conductor in response to being forced into the cavity such that at least a portion of the helical engaging member embeds into the electrical conductor, so as to resist displacement of the first connector relative to the electrical conductor.

9 . The electrical connector assembly of claim 1 , wherein the second connector comprises a generally cylindrical base in which the cavity is defined, and a pin extending from the base, for connection to another electrical conductor.

10 . The electrical connector assembly of claim 1 , wherein the first connector comprises a first gripping section configured to be gripped by human fingers or a tool, so as to permit the first connector to be forced onto the electrical conductor and to resist rotation relative thereto, and wherein the second connector comprises a second gripping section configured to be gripped by human fingers or a tool, so as to permit the second connector to be rotated relative to the first connector.

11 . A method for attaching an electrical connector assembly to an electrical conductor, comprising:
receiving a first connector onto the electrical conductor, wherein the first connector comprises an insertion body in which the electrical conductor is received, the insertion body having a helical engaging member that extends around the electrical conductor; receiving at least a portion of the insertion body into a cavity formed in a second connector; and rotating the second connector relative to the first connector, which drives the first connector farther into the second connector, and wherein driving the first connector farther into the second connector causes the helical engaging member to press into the electrical conductor and to press against the second connector, so as to form an electrical and physical connection between the electrical conductor, the first connector, and the second connector.

12 . The method of claim 11 , wherein the insertion body is externally threaded and the cavity is internally threaded, such that threads of the insertion body are advanced into engagement with threads of the cavity by rotating the second connector relative to the first connector.

13 . The method of claim 12 , wherein the helical engaging member defines a helical slot, and wherein the helical slot extends in a reverse circumferential direction to the threads of the insertion body.

14 . The method of claim 11 , wherein the cavity comprises a tapered portion, and wherein driving the first connector into the second connector causes the tapered portion to press inwards on the helical engaging member.

15 . The method of claim 11 , further comprising inserting a pin of the second connector into a receptacle, so as to form an electrical connection between the receptacle and the electrical conductor via the first and second connectors.

16 . The method of claim 11 , wherein rotating comprises directly engaging the first connector, the second connector, or both with fingers of a human user.

17 . An electrical connector assembly for a wellhead penetrator, the electrical connector assembly comprising:
an insertion body defining a bore, the bore for receiving an electrical conductor, wherein the insertion body comprises a helical engaging member and defines a helical slot that extends radially through the insertion body, and wherein the insertion body comprises threads that are separate from the helical engaging member; a connector body defining a cavity therein, the cavity for receiving at least a portion of the insertion body therein, wherein the cavity is tapered such that advancing the insertion body into the cavity causes the helical engaging member to compress radially inwards into engagement with the electrical conductor, and wherein the cavity is at least partially threaded for engaging the threads of the insertion body, such that rotation of the connector body relative to the insertion body causes the insertion body to move axially with respect to the connector body; and an electrical contact coupled to the connector body, wherein the insertion body conducts electricity from the electrical conductor to the electrical contact via the connector body when the insertion body is coupled to the connector body and does not conduct electricity with the electrical conductor when the insertion body is not coupled to the connector body.

18 . The electrical connector assembly of claim 17 , wherein the helical engaging member is configured to bite into the electrical conductor in response to being forced into the cavity such that at least a portion of the helical engaging member embeds into the electrical conductor, so as to resist displacement of the insertion body relative to the electrical conductor.

Assignees

• Innovex Downhole Solutions Inc

Inventors

• Firth Gary

Classifications

• H01R4/50

  utilising a cam, wedge, cone or ball {also combined with a screw} · CPC title

• H01R43/00

  Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors (of trolley lines B60M1/28) · CPC title

• H01R11/26

  End pieces terminating in a screw clamp, screw or nut · CPC title

• H01R4/5025

  combined with a threaded ferrule operating in a direction parallel to the conductor · CPC title

• H01R4/26

  Connections in which at least one of the connecting parts has projections which bite into or engage the other connecting part in order to improve the contact ({H01R4/188, H01R4/203, H01R4/5075 take precedence}; using shape memory materials H01R4/01) · CPC title