Pipe support systems and methods

Patent metadata

Field	Value
Publication number	US-12540636-B2
Application number	US-202418620803-A
Country	US
Kind code	B2
Filing date	Mar 28, 2024
Priority date	Mar 28, 2024
Publication date	Feb 3, 2026
Grant date	Feb 3, 2026

Abstract

A support system includes a hollow structural member and a bladder. The bladder includes a membrane that encloses an internal volume and a spout with at least one inlet to enable a compound to fill the internal volume to extend across an interior space of the hollow structural member to provide support to the hollow structural member.

First claim

The invention claimed is:

1 . A support system, comprising:
a hollow structural member, comprising:
a wall that defines an interior space; and
an opening through the wall;
a bladder configured to be positioned in the interior space via the opening, the bladder comprising:
a membrane that encloses an internal volume; and
a spout comprising at least one inlet to enable a compound to fill the internal volume to extend across the interior space of the hollow structural member to provide support to the hollow structural member, wherein the compound is configured to transition from a flowable material to a solid material to provide the support to the hollow structural member; and
a fastener configured to insert through the opening to couple the hollow structural member to an additional structural member.

2 . The support system of claim 1 , wherein the compound comprises a gel, a resin, a cement, or any combination thereof.

3 . The support system of claim 1 , wherein the membrane is configured to dissolve over time.

4 . The support system of claim 3 , wherein the membrane is configured to dissolve due to exposure to components provided with the compound into the internal volume.

5 . The support system of claim 1 , wherein the hollow structural member is substantially rigid and the bladder is substantially flexible.

6 . The support system of claim 1 , wherein the fastener is configured to insert into or through a solid support formed by the compound.

7 . The support system of claim 1 , wherein the spout comprises:
a first opening to provide an inlet for a fluid, an outlet for the fluid, or both; and a second opening to provide an additional inlet for the compound.

8 . The support system of claim 1 , comprising a controller configured to:
receive sensor data indicative of a volumetric flow of a fluid into the internal volume; determine an appropriate amount of the compound to fill the internal volume based on the sensor data; and control a compound pump system to provide the appropriate amount of the compound to fill the internal volume.

9 . The support system of claim 1 , wherein the compound forms a columnar solid support that extends across the interior space of the hollow structural member to provide the support to the hollow structural member.

10 . The support system of claim 1 , wherein the hollow structural member comprises a support structure for a vehicle, a building, a bridge, a show set, a stage set, a ride vehicle, a ride track, a display frame, a portable device, a portable prop, or any combination thereof.

11 . The support system of claim 1 , wherein the compound is configured to transition from the flowable material to the solid material within the membrane to provide the support to the hollow structural member.

12 . A method of operating a support system, the method comprising:
disposing a compound within an internal volume enclosed by a membrane that is positioned in an interior space of a hollow structural member; enabling the compound to transition from a flowable material to a solid material to form a solid support across the interior space of the hollow structural member; and inserting a fastener through an opening formed in a wall that defines the interior space of the hollow structural member and into or through the solid support to couple the hollow structural member to another structural member.

13 . The method of claim 12 , comprising dissolving the membrane to enable the solid support to contact the wall that defines the interior space of the hollow structural member.

14 . The method of claim 12 , comprising:
receiving, at a controller, sensor data indicative of a volumetric flow of a fluid into the internal volume; determining, using the controller, an appropriate amount of the compound to fill the internal volume based on the sensor data; and controlling, using the controller, a compound pump system to provide the appropriate amount of the compound to fill the internal volume.

15 . The method of claim 12 , comprising:
prior to providing the compound to the internal volume that is enclosed by the membrane, providing a fluid to the internal volume enclosed by the membrane that is positioned in the interior space of the hollow structural member.

16 . The method of claim 15 , comprising:
providing the fluid to the internal volume enclosed by the membrane via a first opening of a spout that extends to the internal volume; and evacuating the fluid from the internal volume enclosed by the membrane via the first opening of the spout while providing the compound to the internal volume enclosed by the membrane via a second opening of the spout that extends to the internal volume.

17 . A method of operating a support system, the method comprising:
setting a compound within a bladder positioned in an interior space of a hollow structural member to form a solid support across the hollow structural member, wherein setting the compound comprises transitioning the compound from a flowable material to a solid material to form the solid support across the hollow structural member; and inserting a fastener through an opening formed in a wall that defines the interior space of the hollow structural member and into or through the solid support to couple the hollow structural member to another structural member.

Assignees

• Universal City Studios Llc

Inventors

• Freedman Daniel Matthew
• Majdali David Gerard

Classifications

• F16B9/054 Primary

  the intermediate member being threaded · CPC title

• E04C3/293

  the materials being steel and concrete (concrete with internal reinforcements or tensioning members E04C3/20) · CPC title

• E04C3/005 Primary

  Girders or columns that are rollable, collapsible or otherwise adjustable in length or height (girders as supporting members for forms E04G11/54) · CPC title