Board pusher tool and related method of use

Patent metadata

Field	Value
Publication number	US-12540475-B2
Application number	US-202217824203-A
Country	US
Kind code	B2
Filing date	May 25, 2022
Priority date	May 25, 2022
Publication date	Feb 3, 2026
Grant date	Feb 3, 2026

Abstract

A board pusher tool is provided to hold one or more boards in a readied position and orientation relative to one another and an underlying joist. The pusher can include a base, a magnet joined with the base to secure the base in a fixed position relative to an underlying joist constructed from a magnetic material, a bumper reciprocally joined with the base, a guide joined with the bumper to allow the bumper to extend a predetermined distance away from the base, and a biasing element pushing the bumper away from the base, where the bumper forcibly urges the board away from the base, optionally toward or against another board, while the magnet secures the base in the fixed position relative to the underlying joist. A related method of use is provided.

First claim

What is claimed is:

1 . A method of installing a structure, the method comprising:
placing a first board on an underlying joist that comprises a magnetic material; placing a second board on the underlying joist, adjacent the first board in a parallel configuration with the first board; positioning a pusher, including a bumper projecting away from a base and biased therefrom via a biasing element, adjacent the first board so that the bumper forcibly engages the first board with a force of at least 2 pounds to push the first board toward the second board; securing the pusher adjacent the first board via a magnet joined with the base of the pusher, the magnet exerting a magnetic force on the magnetic material of the underlying joist so that the pusher is disposed in a fixed position relative to the underlying joist; securing the first board and the second board fixedly to the underlying joist while the pusher pushes the first board toward the second board; positioning a third board adjacent the second board and on the underlying joist; positioning a first clip between the first board and the second board with a first fastener extending through the first clip but not into the underlying joist; and positioning a second clip between the second board and the third board with a second fastener extending through the second clip but not into the underlying joist, wherein the pusher pushes the first board toward the second board, and simultaneously pushes the second board toward the third board, all while the first board, the second board and the third board are free floating and unsecured relative to the underlying joist before said securing the first board and the second board fixedly to the underlying joist.

2 . The method of claim 1 comprising:
advancing the first fastener to secure the first board and the second board to the underlying joist; and
advancing the second fastener to secure the first board and the second board to the underlying joist.

3 . A method of installing a structure, the method comprising:
placing a first board on an underlying joist that comprises a magnetic material; placing a second board on the underlying joist, adjacent the first board in a parallel configuration with the first board; positioning a pusher, including a bumper projecting away from a base and biased therefrom via a biasing element, adjacent the first board so that the bumper forcibly pushes the first board toward the second board; securing the pusher adjacent the first board via a magnet joined with the base of the pusher, the magnet exerting a magnetic force on the magnetic material of the underlying joist so that the pusher is disposed in a fixed position relative to the underlying joist while the bumper forcibly pushes the first board toward the second board; positioning a third board adjacent the second board and on the underlying joist; and positioning a fourth board adjacent the third board and on the underlying joist; wherein the pusher pushes the first board toward the second board, and simultaneously pushes the second board toward the third board, all while the first board, the second board and the third board are free floating and unsecured relative to the underlying joist.

4 . The method of claim 3 comprising:
installing a clip between the first board and the second board above the underlying joist;
installing a fastener through the clip after the securing the pusher adjacent the first board.

5 . The method of claim 4 comprising:
inserting the clip into a first groove of the first board and a second groove of the second board,
wherein the clip includes a clip uppermost surface,
wherein the first board includes a first board upper surface above the first groove,
wherein the second board includes a second board upper surface above the second groove,
wherein the clip uppermost surface is disposed below the first board upper surface and the second board upper surface.

6 . The method of claim 5 comprising:
advancing the fastener so that a head of the fastener, disposed above the first board upper surface and the second board upper surface transitions below the first board upper surface and the second board upper surface until the head engages the clip uppermost surface.

7 . The method of claim 3 comprising:
advancing a fastener to secure at least one of the first board and the second board to the underlying joist,
wherein the fastener includes a head and a shaft,
wherein during the advancing of the fastener, the head passes through a plane coextensive with a first board upper surface of the first board and a second board upper surface of the second board.

8 . The method of claim 7 comprising:
registering a clip with the first board and the second board while the bumper forcibly engages the first board; and
wherein the fastener shaft advances through the clip during the advancing.

9 . The method of claim 3 comprising:
securing the first board and the second board fixedly to the underlying joist while the pusher pushes the first board toward the second board.

10 . The method of claim 9 ,
wherein the biasing element is disposed between the base and the bumper, wherein the biasing element urges the bumper away from the base, while the base is magnetically secured to the underlying joist.

11 . The method of claim 3 comprising:
sliding the first board, the second board and the third board together simultaneously along the underlying joist with the pusher.

12 . The method of claim 11 comprising:
fastening the first board, the second board and the third board to the underlying joist with respective clips and fasteners while the pusher pushes the first board toward the second board toward the third board.

13 . The method of claim 3 comprising:
guiding the bumper relative to the base with a guide as the bumper pushes the first board toward the second board,
wherein the biasing element pushes the bumper away from the base while the guide restrains the bumper from extending beyond a predetermined distance away from the base.

14 . The method of claim 3 comprising:
wherein the underlying joist is at least one of a tubular construction, an I-beam construction, a C-shaped construction, and a channel shaped construction,
wherein the securing the first board and the second board comprises advancing a fastener having a tip such that the tip penetrates the underlying joist and extends into the at least one of a void and an internal space of the underlying joist when the fastener is fully installed relative to the underlying joist.

Assignees

• Nat Nail Corp

Inventors

• Schwartzkopf Todd E A
• Vandenberg Roger A

Classifications

• E04F15/02183

  for outdoor use, e.g. in decks, patios, terraces, verandas or the like · CPC title

• E04F2015/02094

  Engaging side grooves running along the whole length of the flooring elements · CPC title

• E04B1/003

  Balconies; Decks · CPC title

• E04F15/02044

  Separate elements for fastening to an underlayer (E04F15/02133, E04F15/0215 take precedence) · CPC title

• E04B5/12

  with wooden beams (E04B5/14 takes precedence) · CPC title