Battery holder for a vehicle

Patent metadata

Field	Value
Publication number	US-12539751-B2
Application number	US-202318486881-A
Country	US
Kind code	B2
Filing date	Oct 13, 2023
Priority date	Oct 17, 2022
Publication date	Feb 3, 2026
Grant date	Feb 3, 2026

Abstract

The disclosure relates to a battery holder for receiving a plurality of battery cells or battery modules in an electrically driven vehicle, with a one-piece, uniform-material receiving tray for receiving the plurality of battery cells or battery modules, the receiving tray having a base plate and an outer wall which is arranged circumferentially around the base plate, the outer wall delimiting a tray interior of the receiving tray, an outer reinforcement, the outer reinforcement having a first reinforcement region, which is arranged on a lateral side of the outer wall facing away from the tray interior of the receiving tray and is connected to the outer wall, and wherein the outer reinforcement having a second reinforcing region, which is arranged on a side of the first reinforcing region facing away from the tray interior of the receiving tray and is connected to the first reinforcing region.

First claim

What is claimed is:

1 . A battery holder for receiving a plurality of battery cells or battery modules in an electrically driven vehicle, comprising:
a one-piece, uniform-material receiving tray configured to receive the plurality of battery cells or battery modules, the receiving tray having a base plate and an outer wall that is arranged circumferentially around the base plate, wherein the outer wall delimits a tray interior of the receiving tray; an external reinforcement, wherein the external reinforcement has:
at least a first reinforcement region that is arranged on a lateral side of the outer wall facing away from the tray interior of the receiving tray and is connected to the outer wall, and
at least a second reinforcement region that is arranged on a side of the first reinforcement region facing away from the tray interior of the receiving tray and is connected to the first reinforcement region, and wherein the second reinforcement region with the first reinforcement region delimits a hollow chamber at least partially; and a plurality of fastening projections formed in one piece with the external reinforcement, wherein:
the plurality of fastening projections each have at least one fastening opening configured to receive a fastening screw that fastens the receiving tray to an underbody structure, comprising side skirts, of the electrically driven vehicle, and wherein:
the plurality of fastening projections are oriented in a direction transverse to a longitudinal extension direction of the external reinforcement and are configured to point away from the hollow chamber.

2 . The battery holder of claim 1 , wherein:
the first reinforcement region comprises two first reinforcement regions that are arranged on opposite lateral sides of the outer wall, or the first reinforcement region comprises four first reinforcement regions, two of the four first reinforcement regions arranged on opposite lateral sides of the outer wall.

3 . The battery holder of claim 2 , wherein:
the second reinforcement region comprises two second reinforcement regions that are arranged on opposite sides of the first reinforcement regions, or the second reinforcement region comprises four second reinforcement regions, wherein two of the four second reinforcement regions are arranged on opposite sides of the first reinforcement regions.

4 . The battery holder of claim 1 , wherein the outer wall of the receiving tray has four lateral sides comprising two adjacent lateral sides connected to each other by a corner connection of two corner connections of the outer wall,
wherein the first reinforcement region has a lateral region that is connected in a materially bonded manner to one of the four lateral sides of the outer wall, and wherein the first reinforcement region has two corner areas that are each connected in a materially bonded manner to one of the two corner connections of the outer wall.

5 . The battery holder of claim 4 , wherein the plurality of fastening projections comprises:
corner fastening projections that are formed in one piece with corner regions of the first reinforcement region, the corner fastening projections each having at least one fastening opening configured to receive a fastening screw that fastens the receiving tray to the underbody structure of the electrically driven vehicle.

6 . The battery holder of claim 5 , wherein the corner regions of the first reinforcement region each have a respective corner reinforcement element that structurally stabilize the corner regions of the first reinforcement region, and wherein the corner fastening projections are connected to the respective corner reinforcement element.

7 . The battery holder of claim 1 , wherein the first reinforcement region is formed from a high-strength steel or as a press-hardened first reinforcement region made of sheet steel that has a tensile strength between 1000 and 2000 MPa.

8 . The battery holder of claim 1 , wherein:
the first reinforcement region and the second reinforcement region of the external reinforcement are formed by different components, and wherein: the second reinforcement region is shaped as a sheet metal shell, is connected in a materially bonded manner to the side of the first reinforcement region facing away from the tray interior of the receiving tray, and partially delimits the hollow chamber lengthwise between the second reinforcement region and the first reinforcement region.

9 . The battery holder of claim 8 , wherein:
the second reinforcement region comprises a further lateral region that is connected to a lateral region of the first reinforcement region and not to a corner region of the first reinforcement region, and wherein: the second reinforcement region has at least one sheet metal projection that is connected in a materially bonded manner to a corner reinforcing element of the first reinforcement region.

10 . The battery holder of claim 9 , wherein the plurality of fastening projections comprises first lateral fastening projections that are formed in one piece with the lateral region of the first reinforcement region.

11 . The battery holder of claim 10 , wherein the plurality of fastening projections comprises second lateral fastening projections that are formed in one piece with a further lateral region of the second reinforcement region.

12 . The battery holder of claim 11 , wherein the first lateral fastening projections formed in one piece with the first reinforcement region and the second lateral fastening projections formed in one piece with the second reinforcement region are arranged in alignment with one another and are materially bonded to one another.

13 . The battery holder of claim 12 , wherein:
the first lateral fastening projections, the second lateral fastening projections, or both, are joined to a lateral fastening arm and together each enclose a cavity, and wherein: the first lateral fastening projections and the second lateral fastening projections each have at least one fastening opening configured to receive a respective fastening screw that attaches the receiving tray to an underbody component of the electrically driven vehicle.

14 . The battery holder of claim 13 , wherein:
each respective lateral fastening projection of the first lateral fastening projections and the second lateral fastening projections has a lateral connection arm materially bonded to the lateral region of the first reinforcement region or to the further lateral region of the second reinforcement region, and wherein: each respective lateral fastening projection extends at a substantially right angle from the lateral connection arm.

15 . The battery holder of claim 14 , wherein the at least one fastening opening of the respective lateral fastening projection is arranged on a side of the respective lateral fastening projection facing away from the lateral connection arm.

16 . The battery holder of claim 1 , wherein the first reinforcement region and the second reinforcement region of the external reinforcement are formed in one piece,
wherein a plurality of bent-up sections extend from the first reinforcement region on the side of the first reinforcement region facing away from the tray interior, the plurality of bent-up sections configured to form the second reinforcement region, wherein the second reinforcement region formed as bent-up sections with the side of the first reinforcement region facing away from the tray interior of the receiving tray delimits at least one hollow chamber, and wherein the bent-up sections of the second reinforcement re

Assignees

• Benteler Automobiltechnik Gmbh

Inventors

• Handing Christian
• Michel Kai
• Tatarinov Konstantin
• Schmitz Stefan

Classifications

• B60K2001/0438

  Arrangement under the floor · CPC title

• B60R16/04

  Arrangement of batteries · CPC title

• B60K1/04 Primary

  of the electric storage means for propulsion · CPC title

• H01M50/291

  characterised by their shape · CPC title

• H01M50/244

  Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method · CPC title