Electrical machine and method of operating electrical machine

Patent metadata

Field	Value
Publication number	US-12537426-B2
Application number	US-202318364841-A
Country	US
Kind code	B2
Filing date	Aug 3, 2023
Priority date	Aug 3, 2023
Publication date	Jan 27, 2026
Grant date	Jan 27, 2026

Abstract

An electrical machine comprising a rotatable shaft; an induction generator mechanically coupled to the rotatable shaft and defining a power output connectable with an electrical load, wherein the power output defines a desired constant voltage output; a converter electrically connected with the power output; and a controller connected to the converter, the controller configured to at least one of provide supplemental power at the power output or absorb excess power at the power output.

First claim

What is claimed is:

1 . An electrical machine, comprising:
a rotatable shaft; an induction generator mechanically coupled to the rotatable shaft and defining a power output connectable with an electrical load, wherein the power output defines a desired constant voltage output; a converter electrically connected with the power output; a power storage device electrically connected to the converter, the power storage device including a battery, a capacitor, or a battery and a capacitor; a permanent magnet generator (PMG) mechanically coupled to the rotatable shaft and electrically connected to the induction generator and the power storage device; and a controller connected to the converter, the controller configured to: cause the PMG, at least indirectly via the power storage device, to provide an initial excitation current to the induction generator during an initial phase of operating the induction generator; in response to determining a variance from the desired constant voltage output, at least one of provide supplemental power at the power output to raise the power output to the desired constant voltage output or absorb excess power at the power output to lower the power output to the desired constant voltage output; and electronically disconnect the PMG from at least one of the power storage device or the convertor after the initial phase.

2 . The electrical machine of claim 1 , wherein the converter is configured to provide 20% or less of a total amount of power expected to be consumed by the electrical load.

3 . The electrical machine of claim 1 , wherein an output frequency of the power output is 380 Hz to 800 Hz.

4 . The electrical machine of claim 1 , wherein the converter comprises a bidirectional 3-phase AC-DC solid-state converter configured to respond to the variance in less than 1 millisecond.

5 . The electrical machine of claim 1 , further comprising a rotor speed sensor configured to sense a rotor speed of the induction generator;
wherein the controller is connected to the rotor speed sensor and is configured to modify an output frequency of the induction generator according, at least in part, to changes in the rotor speed.

6 . The electrical machine of claim 1 , wherein the rotatable shaft is not coupled with a rectifier.

7 . An aircraft, comprising:
the electrical machine of claim 1 ; and a gas turbine engine; wherein the gas turbine engine is mechanically coupled to the rotatable shaft.

8 . An electrical machine, comprising:
a rotatable shaft; an induction generator mechanically coupled to the rotatable shaft and defining a power output connectable with an electrical load, wherein the power output defines a desired constant voltage output; a converter electrically connected with the power output; a power storage device electrically connected to the converter, the power storage device including a battery, a capacitor, or a battery and a capacitor; a permanent magnet generator (PMG) mechanically coupled to the rotatable shaft and electrically connected to the induction generator and the power storage device; and a controller connected to the converter, the controller configured to:
cause the PMG, at least indirectly via the power storage device, to provide an initial excitation current to the induction generator during an initial phase of operating the induction generator;
maintain the desired constant output voltage via operating the converter in (i) a first mode to provide, from the power storage device, supplemental power at the power output, and (ii) a second mode to absorb excess power at the power output; and
to electronically disconnect the PMG from at least one of the power storage device or the convertor after the initial phase.

9 . The electrical machine of claim 8 , wherein the converter comprises a solid-state power converter.

10 . The electrical machine of claim 8 , wherein the converter, when in the second mode, is configured to store the absorbed power in the power storage device.

11 . The electrical machine of claim 8 , wherein the controller operates the converter in the first mode in response to an increase in power demand at the power output, a decrease in rotational speed of the rotatable shaft, or a combination of the increase in power demand and the decrease in rotational speed; and
the controller operates the converter in the second mode in response to a decrease in power demand at the power output, an increase in rotational speed of the rotatable shaft, or a combination of the decrease in power demand and the increase in rotational speed.

12 . A method of operating an electrical machine, the method comprising:
rotating a shaft coupled with an induction generator above a synchronous speed of the induction generator; providing current from an output of the induction generator to a power output; maintaining an electrical characteristic at the power output via a controller selectively operating an electrical converter in (i) a first mode to provide supplemental power to the power output from a power storage device, and (ii) a second mode to absorb power from the power output; operating a permanent magnet generator (PMG) to provide power to the electrical convertor during an initial phase, the permanent magnet generator being coupled to the shaft; and electrically disconnecting the PMG from the electrical converter after the initial phase.

13 . The method of claim 12 , wherein the electrical characteristic includes a load voltage;
wherein maintaining the electrical characteristic includes, in accordance with determining that the load voltage is below a threshold, increasing the load voltage via the controller operating the electrical converter in the first mode to convert a first DC current from the power storage device to a first AC current and providing the first AC current to the power output to supplement a second AC current from the induction generator; and wherein maintaining the electrical characteristic includes, in accordance with determining that the load voltage is above the threshold, decreasing the load voltage via the controller operating the electrical converter in the second mode to convert a portion of the second AC current to a second DC current and providing the second DC current to the power storage device.

14 . The method of claim 13 , wherein the induction generator operates in a generator mode when (i) the electrical converter operates in the first mode, and (ii) the electrical converter operates in the second mode.

15 . The method of claim 12 , wherein maintaining the electrical characteristic includes varying an output frequency of the induction generator while maintaining a load voltage.

16 . The method of claim 12 , wherein maintaining the electrical characteristic includes varying an output frequency of the induction generator, according to a change in a rotational speed of the shaft, while maintaining a load voltage.

17 . The method of claim 12 , further comprising simultaneously providing reactive power from the electrical converter to (i) a load connected to the power output and (ii) the induction generator when the electrical converter is in the first mode and when the electrical converter is in the second mode.

18 . The electrical machine of claim 1 , wherein the initial phase ends in response to a DC voltage of the power storage device reaching a threshold value.

19 . The electrical machine of claim 8 , wherein the initial phase ends in response to a DC voltage of the power storage device reach

Assignees

• Ge Aviation Systems Llc

Inventors

• Kamparaju Suresh Babu
• Sridharan Balamurugan
• Sharma Shubham
• Jia Xiaochuan

Classifications

• H02K17/42

  Asynchronous induction generators (H02K17/02 takes precedence) · CPC title

• H02K11/21

  Devices for sensing speed or position, or actuated thereby (specially adapted for machines having non-mechanical commutating devices H02K29/06, H02K29/14) · CPC title

• H02K11/0094

  Structural association with other electrical or electronic devices · CPC title

• H02K7/1823 Primary

  structurally associated with turbines or similar engines · CPC title

• B64D27/24

  using steam or spring force (jet aircraft B64D27/16) · CPC title