Motor stator and motor

Patent metadata

Field	Value
Publication number	US-12537408-B2
Application number	US-202018268658-A
Country	US
Kind code	B2
Filing date	Dec 28, 2020
Priority date	Dec 28, 2020
Publication date	Jan 27, 2026
Grant date	Jan 27, 2026

Abstract

A motor stator having stator windings as polyphase windings wound onto a stator core. The winding is continuously wound in a wave shape with 2N winding layers, S winding phases, and 2P poles of each phase winding. 4×S×P slots are formed in the core. Each pole of each phase has two conducting wire groups, each group has two conducting wires wound in parallel in adjacent slots, and the pitch of each conducting wire group is a normal pitch of y, a jumper pitch of y+1, and a dislocation pitch. The jumper pitch has a first pitch of y−1 and a second pitch of y+1. The dislocation pitch has a third pitch of y and a fourth pitch of y+2. One jumper pitch is used for each conducting wire group at every P−1 non-jumper pitch. One dislocation pitch is used for each conducting wire group between at least two adjacent layers.

First claim

The invention claimed is:

1 . A motor stator, comprising:
a stator core and a stator winding, the stator winding comprises a plurality of phase windings wound around the stator core, wires of the windings are continuously wound in undulation in a circumferential direction of the stator core, the wires are wound for 2N layers, a number of phases of the windings is S, a number of poles of each said phase winding is 2P, and N, S and P are positive integers; 4×S×P slots are defined in the stator core, the winding of each said pole of each said phase comprises two wire groups, and each said wire group comprises two of the wires wound in parallel in adjacent ones of the slots; pitches of each said wire group during winding comprise a normal pitch, a jumper pitch and a dislocation pitch, the jumper pitch comprises a first pitch and a second pitch, and the dislocation pitch comprises a third pitch and a fourth pitch,
the normal pitch is y, the first pitch is y−1, the second pitch is y+1, the third pitch is y, the fourth pitch is y+2, and y is a positive integer greater than 2;
wherein for each said wire group, one said jumper pitch is used after every P−1 non-jumper pitches, the non-jumper pitch comprises the normal pitch and the dislocation pitch, and for each said wire group, one said dislocation pitch is used between two normal of the pitches at a junction of at least one pair of adjacent layers, and the remaining pitches of each said wire group are the normal pitch; and
both the jumper pitch and the dislocation pitch enable the two wires in a same one of the wire groups to exchange sequence in a winding direction along the circumferential direction.

2 . The motor stator according to claim 1 , wherein the at least one pair of adjacent ones of the layers are an Nth layer and an (N+1)th layer.

3 . The motor stator according to claim 1 , wherein in the winding direction along the circumferential direction, the jumper pitch used by the wire in the slot which is a front one in the winding direction is the first pitch, and the jumper pitch used by the wire in the slot which is a rear one in the winding direction is the second pitch.

4 . The motor stator according to claim 1 , wherein in the winding direction along the circumferential direction, the dislocation pitch used by the wire in the slot which is a front one in the winding direction is the third pitch, and the dislocation pitch used by the wire in the slot which is a rear one in the winding direction is the fourth pitch.

5 . The motor stator according to claim 1 , wherein y is equal to a pole pitch.

6 . The motor stator according to claim 1 , wherein the value S of the number of phases is equal to 3.

7 . The motor stator according to claim 1 , wherein the number of poles is 8, and P=4.

8 . The motor stator according to claim 1 , wherein the number of layers is 4, and N=2.

9 . The motor stator according to claim 1 , wherein each said wire is an intact wire with no intermediate connection point in a winding path.

10 . The motor stator according to claim 1 , wherein the wires are flat wires.

11 . A motor, comprising the motor stator according to claim 1 .

12 . A motor stator, comprising:
a stator core and a stator winding, the stator winding comprises a plurality of phase windings wound around the stator core, wires of the windings are continuously wound in undulation in a circumferential direction of the stator core, the wires are wound for 2N layers, a number of phases of the windings is S, a number of poles of each said phase winding is 2P, and N, S and P are positive integers; 4×S×P slots are defined in the stator core, the winding of each said pole of each said phase comprises two wire groups, and each said wire group comprises two of the wires wound in parallel in adjacent ones of the slots; pitches of each said wire group during winding comprise a normal pitch, a jumper pitch and a dislocation pitch, the jumper pitch comprises a first pitch and a second pitch, and the dislocation pitch comprises a third pitch and a fourth pitch, the normal pitch is y, the first pitch is y−1, the second pitch is y+1, the third pitch is y, the fourth pitch is y+2, and y is a positive integer greater than 2; wherein for each said wire group, one said jumper pitch is used after every P−1 non-jumper pitches, the non-jumper pitch comprises the normal pitch and the dislocation pitch, and for each said wire group, one said dislocation pitch is used between two normal of the pitches at a junction of at least one pair of adjacent layers; and the two wires in a same one of the wire groups exchange sequence in a winding direction along the circumferential direction via the jumper pitch and the dislocation pitch.

13 . The motor stator according to claim 12 , wherein the at least one pair of adjacent ones of the layers are an Nth layer and an (N+1)th layer.

14 . The motor stator according to claim 12 , wherein in the winding direction along the circumferential direction, the jumper pitch used by the wire in the slot which is a front one in the winding direction is the first pitch, and the jumper pitch used by the wire in the slot which is a rear one in the winding direction is the second pitch.

15 . The motor stator according to claim 12 , wherein in the winding direction along the circumferential direction, the dislocation pitch used by the wire in the slot which is a front one in the winding direction is the third pitch, and the dislocation pitch used by the wire in the slot which is a rear one in the winding direction is the fourth pitch.

16 . The motor stator according to claim 12 , wherein y is equal to a pole pitch.

17 . The motor stator according to claim 12 , wherein the value S of the number of phases is equal to 3.

18 . The motor stator according to claim 12 , wherein the number of poles is 8, and P=4.

19 . The motor stator according to claim 12 , wherein the number of layers is 4, and N=2.

20 . The motor stator according to claim 12 , wherein each said wire is an intact wire with no intermediate connection point in a winding path.

Assignees

• Schaeffler Technologies Ag

Inventors

• Li Zhihao
• Li Xiangyang
• Shu Sen
• Li Mingzhe

Classifications

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K1/16

  Stator cores with slots for windings · CPC title

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K3/12

  arranged in slots · CPC title