Optical systems having polarization recycling structures

Patent metadata

Field	Value
Publication number	US-12535708-B2
Application number	US-202318169339-A
Country	US
Kind code	B2
Filing date	Feb 15, 2023
Priority date	Aug 28, 2020
Publication date	Jan 27, 2026
Grant date	Jan 27, 2026

Abstract

A display may include illumination optics, a ferroelectric liquid crystal on silicon (fLCOS) panel, and a waveguide. The illumination optics may produce linear polarized illumination light that is modulated by the fLCOS panel to produce image light. The illumination optics may include light emitters that emit respective wavelengths of the illumination light. The illumination optics may include an X-plate that outputs the illumination light by combining the light emitted by the light emitters. Polarization recycling structures may be optically interposed between each of the light emitters and the X-plate. The polarization recycling structures may include a reflective polarizer. If desired, the polarizing recycling structures may also include a quarter waveplate. The polarization recycling structures may serve to minimize the amount of light lost in producing linearly polarized illumination light for the fLCOS display panel, thereby maximizing the optical efficiency of the display.

First claim

What is claimed is:

1 . A display system comprising:
illumination optics that produce linear polarized illumination light, wherein the illumination optics comprise:
a light emitter configured to emit unpolarized light, wherein the light emitter comprises a light emitting diode (LED) chip and wherein the LED chip comprises an LED die on a reflector and contact layer,
polarization recycling structures configured to receive the unpolarized light and configured to output the linear polarized illumination light based on the unpolarized light, wherein the polarization recycling structures comprise a reflective polarizer film,
a patterned silicon substrate on the LED die, wherein the reflective polarizer film is separated from the patterned silicon substrate by an air gap,
a glass layer overlapping the LED die, wherein the reflective polarizer film is coupled to the glass layer using adhesive,
a ceramic substrate, wherein the LED chip is mounted to the ceramic substrate, and
a spacer that couples the ceramic substrate to the glass layer;
a ferroelectric liquid crystal on silicon (fLCOS) panel configured to produce image light by modulating the linear polarized illumination light using image data; and a waveguide configured to propagate the image light.

2 . The display system of claim 1 , wherein the illumination optics further comprise an anti-reflective layer on the glass layer.

3 . The display system of claim 1 , wherein the polarization recycling structures further comprise a quarter wave plate optically interposed between the reflective polarizer film and the light emitter.

4 . The display system of claim 1 , wherein the illumination optics further comprise a sealant that surrounds a lateral periphery of the reflective polarizer film.

5 . The display system of claim 1 , wherein the illumination optics further comprise an additional light emitter configured to emit additional unpolarized light and wherein the polarization recycling structures receive the unpolarized light from the light emitter and the additional unpolarized light from the additional light emitter.

6 . The display system of claim 1 , wherein the illumination optics further comprise a condenser lens and wherein the polarization recycling structures are optically interposed between the condenser lens and the light emitter.

7 . The display system of claim 6 , wherein the polarization recycling structures are layered on a planar surface of the condenser lens.

8 . The display system of claim 7 , wherein the polarization recycling structures cover an entirety of the planar surface of the condenser lens.

9 . The display system of claim 7 , wherein the polarization recycling structures cover only a portion of the planar surface of the condenser lens.

10 . A display system comprising:
illumination optics that produce linear polarized illumination light, wherein the illumination optics comprise:
first and second light emitters configured to emit unpolarized light,
polarization recycling structures configured to receive the unpolarized light from the first and second light emitters and configured to output the linear polarized illumination light based on the unpolarized light,
a sapphire substrate overlapping the first and second light emitters, and
a spacer that separates the polarization recycling structures from the sapphire substrate by an air gap;
a ferroelectric liquid crystal on silicon (fLCOS) panel configured to produce image light by modulating the linear polarized illumination light using image data; and a waveguide configured to propagate the image light.

11 . The display system of claim 10 , wherein the polarization recycling structures comprise a reflective polarizer.

12 . The display system of claim 11 , wherein the reflective polarizer comprises a wire grid polarizer.

13 . The display system of claim 11 , wherein the reflective polarizer comprises a reflective polarizer film.

14 . The display system of claim 10 , wherein the illumination optics further comprise a silicon substrate and wherein the first and second light emitters are mounted to the silicon substrate.

Assignees

• Apple Inc

Inventors

• Nguyen Thanh Son
• Li Xiaokai
• Chen Yuan
• Ge Zhibing
• Gao Jian

Classifications

• G02F2203/07

  Polarisation dependent · CPC title

• G02B2027/0112

  comprising device for genereting colour display · CPC title

• G02F1/136281

  having a transmissive semiconductor substrate · CPC title

• G02F1/133621

  providing coloured light (G02F1/133617, G02F1/133533 take precedence) · CPC title

• G02F1/133607

  the light controlling member including light directing or refracting elements, e.g. prisms or lenses · CPC title