Systems and methods for at-cylinder fuel switching

Patent metadata

Field	Value
Publication number	US-12535041-B2
Application number	US-202318524868-A
Country	US
Kind code	B2
Filing date	Nov 30, 2023
Priority date	Nov 30, 2023
Publication date	Jan 27, 2026
Grant date	Jan 27, 2026

Abstract

An internal combustion engine system is described herein. The systems described herein allow for switching from the methanol to the diesel as a primary fuel at the cylinder rather than at the system. A valve at an inlet of a primary return tank is used to isolate a primary return tank of a primary fuel. A primary fuel pump is deenergized allowing an input valve to open. Pilot fuel is then directed into both a primary fuel input line and a pilot fuel input line into the injector.

First claim

What is claimed is:

1 . A system comprising:
an internal combustion engine that combusts a primary fuel and a pilot fuel, wherein the engine comprises an injector in a cylinder of the engine, the injector configured to inject the pilot fuel and the primary fuel for combustion; a primary fuel pump fluidically connectable to and disconnectable from a primary fuel feed to supply the primary fuel to the injector through a primary fuel input line; a pilot fuel pump fluidically connected to a pilot fuel feed to supply the pilot fuel to the injector through a pilot fuel input line; a primary return isolation valve for fluidically disconnecting a primary fuel excess line from a primary return tank in a first position of the primary return isolation valve and fluidically connecting the primary fuel excess line in a second position of the primary return isolation valve; a primary outlet valve for fluidically connecting the primary fuel to the primary fuel input line when the primary outlet valve is in a first position of the primary outlet valve and fluidically disconnecting the primary fuel from the primary fuel input line when the primary outlet valve is in a second position of the primary outlet valve; and an input bypass line for providing a portion of the pilot fuel from the pilot fuel pump into the primary fuel input line when the primary outlet valve is in the second position of the primary outlet valve.

2 . The system of claim 1 , wherein a first position of a bypass valve fluidically disconnects the pilot fuel from the primary fuel input line, a second position of the bypass valve fluidically connects the pilot fuel with the primary fuel input line through the input bypass line and a pilot fuel bypass valve, and wherein the bypass valve is in the first position of the bypass valve when the primary outlet valve is in the first position of the primary outlet valve and in the second position of the bypass valve when the primary outlet valve is in the second position of the primary outlet valve.

3 . The system of claim 1 , wherein the input bypass line comprises an input valve to fluidically disconnect the pilot fuel feed from the primary fuel feed when the primary fuel pump is energized and pumping the primary fuel from the primary fuel feed.

4 . The system of claim 1 , wherein the primary return isolation valve comprises a biased check valve held open by an outlet pressure of the primary fuel pump when the primary fuel pump is energized and pumping the primary fuel from the primary fuel feed and closes when the primary fuel pump is deenergized and not pumping the primary fuel from the primary fuel feed.

5 . The system of claim 1 , wherein the primary return isolation valve comprises a normally closed, solenoid-activated valve powered by electrical power that, when the primary return isolation valve is open, fluidically connects the primary return tank to the primary fuel excess line and, when the primary return isolation valve is closed, fluidically disconnects the primary return tank from the primary fuel excess line.

6 . The system of claim 5 , wherein the electrical power is a portion of electrical power provided to the primary fuel pump whereby when the primary fuel pump is deenergized, the electrical power to the primary return isolation valve is removed, causing the primary return isolation valve to close.

7 . The system of claim 1 , further comprising an outlet bypass line and an outlet bypass valve, wherein when the outlet bypass valve is open, the primary fuel excess line is fluidically connected to a pilot return tank and when the outlet bypass valve is closed, the primary fuel excess line is fluidically disconnected from the pilot return tank.

8 . The system of claim 1 , wherein the pilot fuel comprises diesel and the primary fuel comprises methanol.

9 . The system of claim 1 , further comprising a purge valve configured, when open, to fluidically connect the pilot fuel pump to a primary fuel rail that receives a fuel for the primary fuel input line.

10 . An injector system, comprising:
an injector comprising:
a pilot fuel inlet for receiving a pilot fuel from a pilot fuel pump through a pilot fuel input line from a pilot fuel pump fluidically connected to a pilot fuel feed;
a pilot fuel outlet for removing an excess of the pilot fuel into a pilot return tank;
a primary fuel inlet for receiving a fuel through a primary fuel input line, wherein the fuel comprises:
a primary fuel from a primary fuel pump when a primary outlet valve fluidically connecting a primary fuel pump to the primary fuel input line is open, and, when an input valve of an input bypass line for providing a portion of the pilot fuel from a pilot fuel pump into the primary fuel input line is closed; or
a pilot fuel from the pilot fuel pump when the primary outlet valve is closed, and, when the input valve is open; and

a primary fuel outlet for removing an excess of the fuel received into the primary fuel input line through a primary fuel excess line.

11 . The injector system of claim 10 , further comprising a primary return isolation valve for fluidically disconnecting the primary fuel excess line from a primary return tank when the primary return isolation valve is closed.

12 . The injector system of claim 11 , wherein the primary return isolation valve comprises a biased check valve held open by an outlet pressure of the primary fuel pump when the primary fuel pump is energized and pumping the primary fuel from a primary fuel feed and closes when the primary fuel pump is deenergized and not pumping the primary fuel from the primary fuel feed.

13 . The injector system of claim 11 , wherein the primary return isolation valve comprises a normally closed, solenoid-activated valve powered by electrical power that, when the primary return isolation valve is open, fluidically connects the primary return tank to the primary fuel excess line and, when the primary return isolation valve is closed, fluidically disconnects the primary return tank from the primary fuel excess line.

14 . The injector system of claim 13 , wherein the electrical power is a portion of electrical power provided to the primary fuel pump whereby when the primary fuel pump is deenergized, the electrical power to the primary return isolation valve is removed, causing the primary return isolation valve to close.

15 . The injector system of claim 10 , further comprising an outlet bypass line and an outlet bypass valve, wherein when the outlet bypass valve is open, the primary fuel excess line is fluidically connected to a pilot return tank and when the outlet bypass valve is closed, the primary fuel excess line is fluidically disconnected from the pilot return tank.

16 . The injector system of claim 10 , wherein the pilot fuel comprises diesel and the primary fuel comprises methanol.

17 . A method for at-cylinder switching between methanol to diesel as a primary fuel, the method comprising:
providing a primary fuel from a primary fuel pump into a primary fuel input line through a primary fuel input valve when the primary fuel input valve is in a first position of the primary fuel input valve; providing a pilot fuel from a pilot fuel pump into a pilot fuel input line; deenergizing the primary fuel pump to stop a flow of the primary fuel into the primary fuel input line; positioning the primary fuel input valve in a second position of the primary fuel input valve to direct the flow of the primary fuel to a primary fuel tank; and positioning a bypass valve in a second position of the bypass valve to di

Assignees

• Caterpillar Inc

Inventors

• Nelson Jr Bryan Edward

Classifications

• F02D2041/389

  for injecting directly into the cylinder · CPC title

• F02D41/3845

  by controlling the flow into the common rail, e.g. the amount of fuel pumped · CPC title

• F02D19/061

  by controlling fuel injectors · CPC title

• F02D41/403 Primary

  with pilot injections · CPC title

• Y02T10/30

  Use of alternative fuels, e.g. biofuels · CPC title