Methods of determining wellbore integrity

Patent metadata

Field	Value
Publication number	US-12534995-B2
Application number	US-202318351042-A
Country	US
Kind code	B2
Filing date	Jul 12, 2023
Priority date	Jul 22, 2019
Publication date	Jan 27, 2026
Grant date	Jan 27, 2026

Abstract

Methods of determining the integrity of a well are provided. The methods include mixing conductive materials into a fluid, introducing the fluid into the well, and allowing the conductive materials to coat a surface of a subsurface formation, thereby forming an electrically conductive data conduit coating. The methods further include transmitting data through the electrically conductive data conduit coating to determine the integrity of the well.

First claim

What is claimed is:

1 . A wellbore integrity monitoring configuration comprising:
an electrically insulating layer disposed between the subsurface formation and a wellbore casing, an electrically conductive data conduit coating disposed between the wellbore casing and the electrically insulating layer, a plurality of wellbore sensors, and a surface interrogator in communication with the wellbore sensors via the electrically conductive data conduit coating, in which:
the electrically conductive data conduit coating provides a medium for data transmission from the wellbore sensors to the surface interrogator;
the wellbore sensors are disposed in the subsurface formation, the electrically conductive data conduit coating or in an intervening layer disposed between the electrically conductive data conduit coating and the wellbore casing;
the wellbore sensors are operable to measure a condition that is indicative of the integrity of the wellbore and to generate sensory data representing the wellbore condition; and
the surface interrogator, the wellbore sensors, and the electrically conductive data conduit coating are collectively configured for the transfer of sensory data from the wellbore sensors to the surface interrogator via the electrically conductive data conduit coating to facilitate monitoring of the integrity of the wellbore based on sensory data received from the wellbore sensors.

2 . The wellbore integrity monitoring configuration of claim 1 , in which the wellbore sensors are disposed in the electrically conductive data conduit coating.

3 . The wellbore integrity monitoring configuration of claim 1 , in which the wellbore sensors are disposed in the subsurface formation.

4 . The wellbore integrity monitoring configuration of claim 1 , in which:
the intervening layer comprises a cement layer disposed between the wellbore casing and the electrically conductive data conduit coating; and the wellbore sensors are disposed in the cement layer.

5 . The wellbore integrity monitoring configuration of claim 1 , in which the wellbore sensors are disposed in the electrically insulating layer.

6 . The wellbore integrity monitoring configuration of claim 1 , in which:
the intervening layer comprises a cement layer disposed between the wellbore casing and the electrically conductive data conduit coating; and the wellbore sensors are disposed in at least two of the electrically conductive data conduit coating, the subsurface formation, the cement layer, and the electrically insulating layer.

7 . The wellbore integrity monitoring configuration of claim 1 , in which the wellbore sensors comprise pressure sensors, temperature sensors, piezoelectric acoustic sensors, flowmeters for determining flow rate, accelerometers, resistivity sensors for determining water content, velocity sensors, weight sensors, or combinations thereof.

8 . The wellbore integrity monitoring configuration of claim 1 , in which the electrically conductive data conduit coating comprises carbon fibers, carbon nanofibers, carbon nanotubes, carbon nanosheets, graphene, or combinations thereof.

9 . The wellbore integrity monitoring configuration of claim 1 , in which the electrically conductive data conduit coating comprises conductive fibers and the electrically conductive data conduit coating has a conductivity in a range from about 0.01 ohm meters (Ωm) to about 20 Ωm.

10 . The wellbore integrity monitoring configuration of claim 1 , in which:
the intervening layer disposed between the electrically conductive data conduit coating and the wellbore casing comprises a wellbore casing centralizer; and the wellbore sensors are secured to or integrated with the wellbore casing centralizer.

11 . A wellbore integrity monitoring configuration comprising:
an electrically insulating layer disposed between the subsurface formation and a wellbore casing, an electrically conductive data conduit coating disposed between the wellbore casing and the electrically insulating layer, a plurality of wellbore sensors, and a surface interrogator in communication with the wellbore sensors via the electrically conductive data conduit coating, in which:
the wellbore sensors comprise pressure sensors, temperature sensors, piezoelectric acoustic sensors, flowmeters for determining flow rate, accelerometers, resistivity sensors for determining water content, velocity sensors, weight sensors, or combinations thereof;
the electrically conductive data conduit coating provides a medium for data transmission from the wellbore sensors to the surface interrogator;
the electrically conductive data conduit coating comprises carbon fibers, carbon nanofibers, carbon nanotubes, carbon nanosheets, graphene, or combinations thereof;
the electrically conductive data conduit coating has a conductivity in a range from about 0.01 ohm meters (Ωm) to about 20 Ωm;
the wellbore sensors are disposed in the subsurface formation, the electrically conductive data conduit coating or in an intervening layer disposed between the electrically conductive data conduit coating and the wellbore casing;
the wellbore sensors are operable to measure a condition that is indicative of the integrity of the wellbore and to generate sensory data representing the wellbore condition; and
the surface interrogator, the wellbore sensors, and the electrically conductive data conduit coating are collectively configured for the transfer of sensory data from the wellbore sensors to the surface interrogator via the electrically conductive data conduit coating to facilitate monitoring of the integrity of the wellbore based on sensory data received from the wellbore sensors.

12 . The wellbore integrity monitoring configuration of claim 11 , in which the wellbore sensors are disposed in the electrically conductive data conduit coating.

13 . The wellbore integrity monitoring configuration of claim 11 , in which the wellbore sensors are disposed in the subsurface formation.

14 . The wellbore integrity monitoring configuration of claim 11 , in which:
the intervening layer comprises a cement layer disposed between the wellbore casing and the electrically conductive data conduit coating; and the wellbore sensors are disposed in the cement layer.

15 . The wellbore integrity monitoring configuration of claim 11 , in which the wellbore sensors are disposed in the electrically insulating layer.

16 . The wellbore integrity monitoring configuration of claim 11 , in which:
the intervening layer comprises a cement layer disposed between the wellbore casing and the electrically conductive data conduit coating; and the wellbore sensors are disposed in at least two of the electrically conductive data conduit coating, the subsurface formation, the cement layer, and the electrically insulating layer.

17 . The wellbore integrity monitoring configuration of claim 11 , in which the electrically conductive data conduit coating comprises conductive fibers.

18 . The wellbore integrity monitoring configuration of claim 11 , in which:
the intervening layer disposed between the electrically conductive data conduit coating and the wellbore casing comprises a wellbore casing centralizer; and the wellbore sensors are secured to or integrated with the wellbore casing centralizer.

Assignees

• Saudi Arabian Oil Co

Inventors

• Boul Peter J
• Santra Ashok

Classifications

• C09K2208/10

  Nanoparticle-containing well treatment fluids · CPC title

• C09K2208/08

  Fiber-containing well treatment fluids · CPC title

• E21B47/13

  by electromagnetic energy, e.g. radio frequency · CPC title

• E21B33/14

  for cementing casings into boreholes · CPC title

• C09K8/467

  containing additives for specific purposes · CPC title