Sewing cell adjustable feature

Patent metadata

Field	Value
Publication number	US-12534837-B2
Application number	US-202418904343-A
Country	US
Kind code	B2
Filing date	Oct 2, 2024
Priority date	Mar 29, 2024
Publication date	Jan 27, 2026
Grant date	Jan 27, 2026

Abstract

A robotic sewing assembly is provided. The robotic sewing assembly includes a fixture to support an article being sewn and a robotic arm. The robotic arm includes a sewing head. The sewing head is configured to apply stitching to the article. The robotic arm is configured to manipulate the sewing head in multiple directions relative to the article. The fixture includes a servo unit to which the article is connected and which is configured to manipulate the article in multiple directions relative to the sewing head. The robotic arm, the sewing head and the servo unit are operable in concert.

First claim

What is claimed is:

1 . A robotic sewing assembly, comprising:
an instrument panel (IP) to be sewn, the IP being elongate along a longitudinal axis and comprising an elongate flattened section, which is elongate along the longitudinal axis, and an elongate curved section, which is elongate along and curved about the longitudinal axis; a fixture to support the IP; and a robotic arm comprising a sewing head, the sewing head being configured to apply stitching to the IP and the robotic arm being configured to manipulate the sewing head in multiple directions relative to the IP, the fixture comprising a servo unit to which the IP is connected and which is configured to manipulate the IP in at least a rotational direction defined about the longitudinal axis, a vertical direction perpendicular to the longitudinal axis and a translational axis defined along the longitudinal axis relative to the sewing head, and the robotic arm, the sewing head and the servo unit being operable in concert.

2 . The robotic sewing assembly according to claim 1 , wherein the robotic arm comprises:
a first arm rotatable in at least one direction; a second arm rotatably attached to the first arm to be rotatable in at least one direction; and a coupling by which the sewing head is rotatably attached to the second arm to be rotatable in at least two directions.

3 . The robotic sewing assembly according to claim 1 , wherein the elongate curved section is formed to define one or more vents and the sewing head comprises a sewing needle and a stitching plate and is configured to add stitching to multiple exterior and underside faces of the IP at the elongate flattened section, at the elongate curved section and at edges of the one or more of the vents.

4 . The robotic sewing assembly according to claim 1 , wherein the fixture further comprises:
a chassis to which the servo unit is attached; and a vertically oriented screen plate supported on the chassis proximate to the servo unit.

5 . The robotic sewing assembly according to claim 1 , further comprising a programmable controller to control the robotic arm, the sewing head and the servo unit to operate in concert with one another and without operator intervention.

6 . A robotic sewing assembly, comprising:
an instrument panel (IP) to be sewn, the IP being elongate along a longitudinal axis and comprising an elongate flattened section, which is elongate along the longitudinal axis, and an elongate curved section defining vents which is elongate along and curved about the longitudinal axis; a fixture to support the IP; and a robotic arm comprising a sewing head, the sewing head being configured to apply stitching to the IP and the robotic arm being configured to manipulate the sewing head in multiple directions relative to the IP, the fixture comprising a servo unit to which the IP is connected and which is configured to manipulate the IP in at least a rotational direction defined about the longitudinal axis, a vertical direction perpendicular to the longitudinal axis and a translational axis defined along the longitudinal axis relative to the sewing head, and the robotic arm, the sewing head and the servo unit being operable in concert to execute sewing on the elongate flattened section and the elongate curved section defining the vents of the IP.

7 . The robotic sewing assembly according to claim 6 , wherein the robotic arm comprises:
a first arm rotatable in at least one direction; a second arm rotatably attached to the first arm to be rotatable in at least one direction; and a coupling by which the sewing head is rotatably attached to the second arm to be rotatable in at least two directions.

8 . The robotic sewing assembly according to claim 6 , wherein the sewing head comprises a sewing needle and a stitching plate and is configured to add stitching to multiple exterior and underside faces of the IP at the elongate flattened section, at the elongate curved section and at edges of the one or more of the vents.

9 . The robotic sewing assembly according to claim 6 , wherein the fixture further comprises:
a chassis to which the servo unit is attached; and a vertically oriented screen plate supported on the chassis proximate to the servo unit.

10 . The robotic sewing assembly according to claim 6 , further comprising a programmable controller to control the robotic arm, the sewing head and the servo unit to operate in concert with one another to execute the sewing on the elongate flattened section and the elongate curved section defining the vents of the IP and without operator intervention.

11 . A method of operating a robotic sewing assembly for sewing an article, the method comprising:
providing the article as an instrument panel (IP) to be sewn, the IP being elongate along a longitudinal axis and comprising an elongate flattened section, which is elongate along the longitudinal axis, and an elongate curved section, which is elongate along and curved about the longitudinal axis; providing a robotic arm comprising a sewing head and providing a fixture; connecting a servo unit of the fixture to the IP; and sewing along multiple exterior and underside faces of the IP, the sewing comprising simultaneously: controlling the robotic arm to manipulate the sewing head relative to the IP; controlling the sewing head to apply stitching to the IP; and controlling the servo unit to rotate the IP about the longitudinal axis, to raise and lower the IP and to drive the IP laterally in first and second transverse directions.

12 . The method according to claim 11 , wherein the method is executable by a programmable controller without operator intervention.

13 . The method according to claim 11 , wherein:
the IP is an IP of an automobile and the elongate curved section defines one or more vents, and the sewing is executed along multiple exterior and underside faces of the IP at the elongate flattened section, the elongate curved section and the one or more vents.

Assignees

• Inteva Products Llc

Inventors

• Cox Joseph

Classifications

• D05B19/16

  Control of workpiece movement, e.g. modulation of travel of feed dog · CPC title

• D05B19/14 Primary

  Control of needle movement, e.g. varying amplitude or period of needle movement · CPC title

• D05B21/00

  Sewing machines with devices for automatically controlling movement of work-carrier relative to stitch-forming mechanism in order to obtain particular configuration of seam, e.g. program-controlled for sewing collars or for attaching pockets · CPC title

• D05B55/14

  Needle-bar drives · CPC title

• D05B35/00

  Work-feeding or -handling elements not otherwise provided for · CPC title