Steps and mounting for underslung battery pack

Patent metadata

Field	Value
Publication number	US-12533937-B2
Application number	US-202318171111-A
Country	US
Kind code	B2
Filing date	Feb 17, 2023
Priority date	Jun 28, 2022
Publication date	Jan 27, 2026
Grant date	Jan 27, 2026

Abstract

A refuse vehicle includes a chassis including a plurality of rails, a front and rear tractive assemblies coupled to the chassis, and a battery assembly. The battery assembly is coupled to the chassis between the front and rear tractive assemblies. The battery assembly includes a battery housing, a mounting assembly, and a support. The mounting assembly is coupled to the battery housing and the plurality of rails. The mounting assembly includes a isolator configured to stabilize the battery assembly. The support is positioned within the battery housing and extends along a midpoint of the battery housing. The isolator absorbs horizontal and vertical impact forces introduced to the battery assembly.

First claim

The invention claimed is:

1 . A refuse vehicle comprising:
a chassis comprising a first rail and a second rail spaced apart from each other in a lateral direction and extending lengthwise in a longitudinal direction; a plurality of tractive elements coupled with the chassis; and a battery assembly coupled to the chassis at a longitudinal position between a front pair of the plurality of tractive elements and a rear pair of the plurality of tractive elements, the battery assembly comprising a housing defining an inner volume and including:
a medial portion positioned between the first rail and the second rail, the medial portion defining a first inner sub-volume, wherein a first battery is positioned within the first inner sub-volume;
a first lateral portion positioned laterally outwards of the first rail, the first lateral portion defining a second inner sub-volume, wherein a second battery is positioned within the second inner sub-volume; and
a second lateral portion positioned laterally outwards of the second rail, the second lateral portion defining a third inner sub-volume, wherein a third battery is positioned within the third inner sub-volume.

2 . The refuse vehicle of claim 1 , wherein the battery assembly further comprises a mounting assembly configured to support the medial portion, the first lateral portion, and the second lateral portion, the mounting assembly comprising a first mounting body configured to directly couple with the first rail on a laterally outer surface of the first rail, and a second mounting body configured to directly couple with the second rail on a laterally outer surface of the second rail.

3 . The refuse vehicle of claim 2 , wherein the first mounting body directly contacts the laterally outer surface of the first rail and the second mounting body directly contact the laterally outer surface of the second rail, the first mounting body coupled with the first rail by a first fastener that extends in the lateral direction, and the second mounting body coupled with the second rail by a second fastener that extends in the lateral direction.

4 . The refuse vehicle of claim 2 , wherein the medial portion, the first lateral portion, and the second lateral portion are hung from the first mounting body and the second mounting body through an isolator, the isolator configured to absorb forces or impacts being transferred between the medial portion, the first lateral portion, the second lateral portion and the chassis.

5 . The refuse vehicle of claim 1 , wherein the medial portion, the first lateral portion, and the second lateral portion define a first channel between the medial portion and the first lateral portion, and a second channel between the medial portion and the second lateral portion, wherein the first channel is configured to receive the first rail and the second channel is configured to receive the second rail.

6 . The refuse vehicle of claim 5 , wherein:
an upper surface of the medial portion is positioned above a bottom of the first rail and the second rail and below a top of the first rail and the second rail; an upper surface of the first lateral portion is positioned above the bottom of the first rail and the second rail and below the top of the first rail and the second rail; and an upper surface of the second lateral portion is positioned above the bottom of the first rail and the second rail and below the top of the first rail and the second rail.

7 . The refuse vehicle of claim 1 , wherein the medial portion, the first lateral portion, and the second lateral portion comprise a common bottom surface, the common bottom surface disposed a distance below a bottom of the first rail and the second rail.

8 . The refuse vehicle of claim 1 , wherein the first battery is a first medial battery, the medial portion configured to store a second medial battery within the first inner sub-volume, wherein the first medial battery is positioned within the first inner sub-volume and the second medial battery is also positioned within the first inner sub-volume, the first medial battery extending upwards between the first rail and the second rail, and the second medial battery positioned at a vertical position beneath a bottom of the first rail and the second rail.

9 . The refuse vehicle of claim 1 , wherein the second battery is a first lateral battery, the first lateral portion configured to store the first lateral battery and a second lateral battery within the second inner sub-volume, wherein the first lateral battery is positioned above the second lateral battery, an upper periphery of the first lateral battery extending upwards beyond a bottom periphery of the first rail and the second rail, and a bottom periphery of the second lateral battery extending downwards beyond the bottom periphery of the first rail and the second rail.

10 . The refuse vehicle of claim 1 , wherein the refuse vehicle is a fully electric refuse vehicle and the first battery, the second battery, and the third battery are configured to provide electrical energy for transporting the refuse vehicle.

11 . The refuse vehicle of claim 1 , wherein at least one of the first lateral portion or the second lateral portion defines a plurality of steps positioned on a laterally outer side of the battery assembly, the plurality of steps configured to facilitate access to a lateral side of the refuse vehicle by a technician.

12 . A chassis for a refuse vehicle, the chassis comprising:
a first rail and a second rail spaced apart from each other in a lateral direction and extending lengthwise in a longitudinal direction; a battery assembly coupled to the first rail and the second rail, the battery assembly comprising:
a medial portion positioned between the first rail and the second rail, the medial portion defining a first inner sub-volume, wherein a first battery is positioned within the first inner sub-volume;
a first lateral portion positioned laterally outwards of the first rail, the first lateral portion defining a second inner sub-volume, wherein a second battery is positioned within the second inner sub-volume; and
a second lateral portion positioned laterally outwards of the second rail, the second lateral portion defining a third inner sub-volume, wherein a third battery is positioned within the third inner sub-volume.

13 . The chassis of claim 12 , wherein the battery assembly further comprises a mounting assembly configured to support the medial portion, the first lateral portion, and the second lateral portion, the mounting assembly comprising a first mounting body configured to directly couple with the first rail on a laterally outer surface of the first rail, and a second mounting body configured to directly couple with the second rail on a laterally outer surface of the second rail.

14 . The chassis of claim 13 , wherein the first mounting body directly contacts the laterally outer surface of the first rail and the second mounting body directly contact the laterally outer surface of the second rail, the first mounting body coupled with the first rail by a first fastener that extends in the lateral direction, and the second mounting body coupled with the second rail by a second fastener that extends in the lateral direction.

15 . The chassis of claim 13 , wherein the medial portion, the first lateral portion, and the second lateral portion are hang from the first mounting body and the second mounting body through an isolator, the isolator configured to absorb forces or impacts being transferred between the medial portion, the first lateral portion, the second lateral portion and the

Assignees

• Oshkosh Corp

Inventors

• Murphy Mitchell
• Ubachs Mathew
• Wolf Ryan
• Branson Jon

Classifications

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• B65F2003/0279

  the discharging means mounted at the front of the vehicle · CPC title

• B62D21/02

  comprising longitudinally or transversely arranged frame members · CPC title

• H01M50/262 Primary

  with fastening means, e.g. locks · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title