Sound attenuating building panels

Patent metadata

Field	Value
Publication number	US-12533867-B2
Application number	US-202418753482-A
Country	US
Kind code	B2
Filing date	Jun 25, 2024
Priority date	Feb 7, 2020
Publication date	Jan 27, 2026
Grant date	Jan 27, 2026

Abstract

An acoustical ceiling panel including a first layer having a first major surface opposite a second major surface and a side surface extending therebetween, a second layer having a first major surface opposite a second major surface and a side surface extending therebetween, and a sealing layer having a first major surface opposite a second major surface and a side surface extending therebetween. The sealing layer may be positioned between the first major surface of the first layer and the second major surface of the second layer. The side surface of the sealing layer may extend beyond the side surface of the first layer and the side surface of the second layer.

First claim

What is claimed is:

1 . A ceiling system comprising:
a ceiling grid comprising a plurality of first members and a plurality of second members, the first and second members intersecting one another to define a plurality of grid openings; and at least one acoustic ceiling panel positioned in one of the plurality of grid openings, the at least one acoustic ceiling panel comprising:
a first layer comprising a first major surface opposite a second major surface and a side surface extending there-between;
a second layer comprising a first major surface opposite a second major surface and a side surface extending there-between;
a sealing layer having a first major surface opposite a second major surface and a side surface extending there-between;
wherein the sealing layer is positioned between the first major surface of the first layer and the second major surface of the second layer;
wherein each of the first members comprise a vertical web and a bottom flange; and
wherein the side surface of the sealing layer contacts the vertical web of the first members that form the one of the plurality of grid openings.

2 . The ceiling system according to claim 1 , wherein the side surface of the first layer is horizontally offset from the vertical web of the first members that form the one of the plurality of grid openings.

3 . The ceiling system according to claim 1 , wherein the side surface of the second layer is horizontally offset from the vertical web of the first members that form the one of the plurality of grid openings.

4 . The ceiling system according to claim 1 , wherein each of the second members comprise a vertical web and a bottom flange.

5 . The ceiling system according to claim 4 , wherein the side surface of the sealing layer contacts the vertical web of the second members that form the one of the plurality of grid openings.

6 . The ceiling system according to claim 4 , wherein the side surface of the first layer is horizontally offset from the vertical web of the second members that form the one of the plurality of grid openings.

7 . The ceiling system according to claim 4 , wherein the side surface of the second layer is horizontally offset from the vertical web of the second members that form the one of the plurality of grid openings.

8 . A ceiling system comprising:
a ceiling grid comprising a plurality of first members and a plurality of second members, the first and second members intersecting one another to define a plurality of grid openings; at least one acoustic ceiling panel positioned in one of the plurality of grid openings, the at least one acoustic ceiling panel comprising:
a first exposed major surface opposite a second exposed major surface and an exposed side surface extending there-between, the exposed side surface comprising:
a first portion that is adjacent to the first exposed major surface;
a second portion that is adjacent to the second exposed major surface; and
a third portion located between the first portion and the second portion;
wherein the third portion extends outward beyond the first portion and the second portion of the exposed side surface;
wherein each of the first members comprise a vertical web and a bottom flange; and
wherein the third portion of the side surface of the at least one of the acoustic ceiling panels contacts the vertical web of the first members that form the one of the plurality of grid openings.

9 . The ceiling system according to claim 8 , wherein the first portion of the side surface is horizontally offset from the vertical web of the first members that form the one of the plurality of grid openings.

10 . The ceiling system according to claim 8 , wherein the second portion of the side surface is horizontally offset from the vertical web of the first members that form the one of the plurality of grid openings.

11 . The ceiling system according to claim 8 , wherein each of the second members comprise a vertical web and a bottom flange.

12 . The ceiling system according to claim 11 , wherein the third portion of the side surface of the at least one of the acoustic ceiling panels contacts the vertical web of the second members that form the one of the plurality of grid openings.

13 . The ceiling system according to claim 11 , wherein the first portion of the side surface is horizontally offset from the vertical web of the second members that form the one of the plurality of grid openings.

14 . The ceiling system according to claim 11 , wherein the second portion of the side surface is horizontally offset from the vertical web of the second members that form the one of the plurality of grid openings.

15 . A ceiling system comprising:
a ceiling grid comprising a plurality of first members and a plurality of second members that intersect to define a plurality of grid openings; each of the second members comprising a vertical web and a bottom flange; and at least one acoustic ceiling panel positioned in one of the plurality of grid openings, the at least one acoustic ceiling panel comprising:
a first layer comprising a first major surface opposite a second major surface and a first side surface;
a second layer comprising a first major surface opposite a second major surface and a second side surface; and
a sealing layer having a first major surface opposite a second major surface and a sealing side surface;
the sealing layer being disposed between the first major surface of the first layer and the second major surface of the second layer;
wherein, when the at least one acoustic ceiling panel is positioned in the grid opening, the sealing side surface is in contact with the vertical web of at least one of the second members that define the grid opening.

16 . The ceiling system of claim 15 , wherein the sealing side surface projects laterally beyond the first side surface and the second side surface.

17 . The ceiling system of claim 15 , wherein each of the first members comprises a vertical web and a bottom flange, and wherein the sealing side surface is in contact with the vertical web of at least one of the first members that define the grid opening.

18 . The ceiling system of claim 15 , wherein the at least one acoustic ceiling panel has a first exposed major surface opposite a second exposed major surface and an exposed side surface extending therebetween, the exposed side surface comprising: a first portion adjacent the first exposed major surface; a second portion adjacent the second exposed major surface; and a third portion between the first and second portions that extends outward beyond the first and second portions.

19 . The ceiling system of claim 18 , wherein the third portion contacts a vertical web of at least one of the second members that define the grid opening.

20 . The ceiling system of claim 18 , wherein each of the first members comprises a vertical web and a bottom flange, and wherein the first portion is horizontally offset from the vertical web of at least one of the first members that define the grid opening.

Assignees

• Armstrong World Ind Inc
• Awi Licensing Llc

Inventors

• Pham Phi-Oanh R
• Frantz William H
• Browne Sean D

Classifications

• E04B9/045 Primary

  being laminated · CPC title

• B32B2607/00

  Walls, panels · CPC title

• B32B2266/08

  Closed cell foam · CPC title

• B32B2266/0221

  Vinyl resin · CPC title

• B32B2262/108

  Rockwool fibres · CPC title