Wireless power transfer system and control method thereof

Patent metadata

Field	Value
Publication number	US-12531440-B2
Application number	US-202217969997-A
Country	US
Kind code	B2
Filing date	Oct 20, 2022
Priority date	Oct 29, 2021
Publication date	Jan 20, 2026
Grant date	Jan 20, 2026

Abstract

A wireless power transfer system and a control method thereof. The wireless power transfer system includes: a transmitter coil configured to be magnetically coupled to a receiver coil; a power conversion device coupled to the transmitter coil; and a controller including a one-half cycle detection block, wherein the one-half cycle detection block is configured to establish a current sensing time instant, and wherein at the current sensing time instant, a current flowing through the transmitter coil is detected and compared to a predetermined threshold to perform foreign object detection to determine whether a foreign object is coupled to the wireless power transfer system.

First claim

What is claimed is:

1 . A wireless power transfer system comprising:
a transmitter coil configured to be magnetically coupled to a receiver coil; a power conversion device coupled to the transmitter coil; and a controller, including a one-half cycle detection block configured to set up a current sensing time instant corresponding to one half of a switching cycle of the power conversion device, and wherein at the current sensing time instant, a current flowing through the transmitter coil is detected and compared with a predetermined threshold to perform foreign object detection to determine whether a foreign object is coupled to the wireless power transfer system.

2 . The wireless power transfer system of claim 1 , wherein:
the power conversion device is a full-bridge converter, a half-bridge converter or a push-pull converter.

3 . The wireless power transfer system of claim 1 , wherein:
the controller is configured to prevent the wireless power transfer system from entering a power transfer mode, or to stop performing power transfer when the controller determines that the foreign object is coupled to the wireless power transfer system.

4 . The wireless power transfer system of claim 1 , wherein:
the controller further comprises a comparison and interruption block configured to compare the current flowing through the transmitter coil with the predetermined threshold to perform the foreign object detection at the current sensing time instant, and wherein when the comparison and interruption block determines that the foreign object is coupled to the wireless power transfer system, an interrupt signal is generated to prevent the wireless power transfer system from entering a power transfer mode, or to stop performing power transfer.

5 . The wireless power transfer system of claim 4 , wherein:
the controller is configured to update the predetermined threshold of a present cycle according to the predetermined threshold of a previous cycle.

6 . The wireless power transfer system of claim 4 , wherein the comparison and interruption block includes:
a comparator configured to compare the current flowing through the transmitter coil with the predetermined threshold; a latch configured to latch comparison results of the comparator, and wherein an enable terminal of the latch is connected to the one-half cycle detection block to provide comparison results at the current sensing time instant; and an interrupt generator configured to provide the interrupt signal according to the comparison results.

7 . The wireless power transfer system of claim 4 , wherein the controller further comprises:
a current sense unit configured to sense the current flowing through the transmitter coil; and a microcontroller unit configured to control whether the wireless power transfer system performs power transfer according to the interrupt signal.

8 . The wireless power transfer system of claim 1 , wherein:
the controller is configured to update the predetermined threshold of a present cycle according to the predetermined threshold of a previous cycle.

9 . A control method of a wireless power transfer system comprising:
in a switching cycle of a power converter in the wireless power transfer system, finding a time instant corresponding to one half of the switching cycle; and at the time instant, comparing a current flowing through a transmitter coil with a predetermined threshold to perform foreign object detection to determine whether a foreign object is coupled to the wireless power transfer system.

10 . The control method of claim 9 , wherein:
once the foreign object is coupled to the wireless power transfer system, an interrupt signal is generated and sent to the wireless power transfer system to prevent the wireless power transfer system from entering a power transfer mode, or to stop performing power transfer.

11 . The control method of claim 9 , further comprising:
updating the predetermined threshold of a present cycle according to the predetermined threshold of a previous cycle.

12 . The control method of claim 9 , further comprising:
in the switching cycle of the power converter, using a falling edge of a gate drive signal of the power converter as the time instant corresponding to the one half of the switching cycle.

13 . The control method of claim 9 , further comprising:
comparing the current flowing through the transmitter coil with the predetermined threshold; and once the foreign object is coupled to the wireless power transfer system, generating an interrupt signal and sending the interrupt signal to the wireless power transfer system to prevent the wireless power transfer system from entering a power transfer mode, or to stop performing power transfer.

14 . The control method of claim 9 , further comprising:
performing the foreign object detection before the wireless power transfer system enters a power transfer mode or when the wireless power transfer system is performing power transfer.

15 . A controller comprising:
a one-half cycle detection block configured to set up a current sensing time instant corresponding to one half of a switching cycle of a power conversion device, wherein at the current sensing time instant, a current flowing through a transmitter coil is detected and compared with a predetermined threshold to perform foreign object detection to determine whether a foreign object is coupled to a wireless power transfer system.

16 . The controller of claim 15 , further comprising:
a current sense unit configured to sense the current flowing through the transmitter coil; a comparison and interruption block configured to compare the current flowing through the transmitter coil with the predetermined threshold to perform the foreign object detection at the current sensing time instant; and a microcontroller unit configured to control whether the wireless power transfer system performs power transfer according to an interrupt signal.

Assignees

• Nuvolta Tech Hefei Co Ltd

Inventors

• Luo Zhijun

Classifications

• H02J7/933 Primary

  the cycle being controlled or terminated in response to electric parameters · CPC title

• G01R23/005

  Circuits for comparing several input signals and for indicating the result of this comparison, e.g. equal, different, greater, smaller (comparing phase or frequency of 2 mutually independent oscillations in demodulators) · CPC title

• H02J50/12

  of the resonant type · CPC title

• G01R19/2509

  Details concerning sampling, digitizing or waveform capturing · CPC title

• G01R19/165

  Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values · CPC title