Optical fibre cable with multi layered tubes

Patent metadata

Field	Value
Publication number	US-12529856-B2
Application number	US-202218147483-A
Country	US
Kind code	B2
Filing date	Dec 28, 2022
Priority date	Jan 18, 2022
Publication date	Jan 20, 2026
Grant date	Jan 20, 2026

Abstract

The present invention relates to an optical fiber cable ( 100, 200, 300 ) comprising a plurality of tubes ( 104 ) and a sheath ( 114 ) encapsulating the plurality of tubes ( 104 ) with a plurality of optical fibers ( 106 ). At least one tube of the plurality of tubes ( 104 ) has young's modulus that is different from other tubes and the young's modulus that is at least 30% more than young's modulus of the other tubes. In particular, the plurality of tubes ( 104 ) is arranged in an innermost layer ( 108 ) and an outermost layer ( 110 ). Additionally, young's modulus of the innermost layer ( 108 ) is greater than young's modulus of the outermost layer ( 110 ). Further, the diameter of the central strength member ( 102 ) is in a range of 1.5 millimetres to 6 millimetres.

First claim

We claim:

1 . An optical fiber cable ( 100 , 200 , 300 ) comprising:
a plurality of tubes ( 104 ), wherein each of the plurality of tubes ( 104 ) has a plurality of optical fibers ( 106 ), wherein at least one tube of the plurality of tubes ( 104 ) has young's modulus that is different from other tubes; and a sheath ( 114 ) encapsulating the plurality of tubes ( 104 ) wherein the plurality of tubes ( 104 ) are arranged in one or more inner layers and one or more outer layers, wherein the one or more inner layers has an inner young's modulus, wherein each of the plurality of tubes ( 104 ) in the one or more outer layers has an outer young's modulus such that the inner young's modulus of inner layer tubes is greater than the outer young's modulus of each of the plurality of tubes ( 104 ) in the one or more outer layers.

2 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein each of the plurality of tubes ( 104 ) is made of a first material.

3 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein at least one tube of the plurality of tubes ( 104 ) has a young's modulus that is at least 30% more than young's modulus of the other tubes.

4 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein the plurality of tubes ( 104 ) is arranged in an innermost layer ( 108 ) and an outermost layer ( 110 ), wherein young's modulus of the innermost layer ( 108 ) is greater than young's modulus of the outermost layer ( 110 ).

5 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein the plurality of tubes ( 104 ) is arranged in an innermost layer ( 108 ), at least one intermediate layer ( 120 ) and an outermost layer ( 110 ), wherein young's modulus of the innermost layer ( 108 ) tubes is greater than young's modulus of the intermediate layer ( 12 ) and outermost layer ( 110 ) tubes, wherein young's modulus of the at least one intermediate layer ( 120 ) tubes is greater or equal to than young's modulus of the outermost layer ( 110 ) tubes.

6 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein the plurality of tubes ( 110 ) is arranged such that young's modulus of the plurality of tubes ( 104 ) radially decreases from centre of the optical fiber cable ( 100 , 200 , 300 ) towards the sheath ( 114 ) of the optical fiber cable ( 100 , 200 , 300 ).

7 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , further comprising a central strength member ( 102 ), wherein a first plurality of tubes of the plurality of tubes ( 104 ) is stranded around the central strength member ( 102 ) in a repetitive clockwise and anti clockwise direction.

8 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , further comprising a central strength member ( 102 ), wherein a first plurality of tubes of the plurality of tubes ( 104 ) is stranded around the central strength member ( 102 ) in a repetitive clockwise and anti clockwise direction, wherein a second plurality of tubes of the plurality of tubes ( 104 ) is stranded around the first plurality of tubes.

9 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein the optical fiber cable ( 100 , 200 , 300 ) has one or more layers of binder yarns, strength yarns, WSY (water swellable yarns), WBT (water blocking tape), fire retardant tape, metal tape, cushioning layer in between layers of the plurality of tubes ( 104 ) or in between the plurality of tubes ( 104 ) and the sheath ( 114 ).

10 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein at least one tube of the plurality of tubes ( 104 ) has a young's modulus that is at least 50% more than young's modulus of the other tubes.

11 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein the diameter of the central strength member ( 102 ) is in a range of 1.5 millimetres to 6 millimetres.

12 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein young's modulus of the innermost layer ( 108 ) is greater than 2000 MPa.

13 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein young's modulus of the at least one intermediate layer ( 120 ) is greater than 1200 MPa.

14 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein young's modulus of the outermost layer ( 110 ) is greater than 900 MPa.

15 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein each of the plurality of tubes ( 104 ) have a thickness of 0.15 millimetre to 0.8 millimetre.

16 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein each of the plurality of tubes ( 104 ) have an inner diameter of 0.9 millimetres to 3 mm millimetres.

17 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein each of the plurality of tubes ( 104 ) have an outer diameter of 1.1 millimetres to 4.5 millimetres.

18 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein each of the plurality of optical fibers ( 106 ) have a diameter of 160 μm to 250 μm.

19 . The optical fiber cable ( 100 , 200 , 300 ) as claimed in claim 1 , wherein the sheath ( 114 ) has a thickness of 0.5 millimetre to 2.5 millimetre.

Assignees

• Sterlite Tech Ltd

Inventors

• Marru Pramod
• Pai Srinivas

Classifications

• G02B6/441 Primary

  built up from sub-bundles (G02B6/4429, G02B6/4439, G02B6/4479 take precedence) · CPC title

• G02B6/4432

  with fibre reinforcements · CPC title

• G02B6/44384

  the means comprising water blocking or hydrophobic materials (G02B6/4439, G02B6/4479 take precedence) · CPC title

• G02B6/4434

  Central member to take up tensile loads · CPC title

• G02B6/443

  Protective covering · CPC title