Actuators

Patent metadata

Field	Value
Publication number	US-12529413-B2
Application number	US-202418594133-A
Country	US
Kind code	B2
Filing date	Mar 4, 2024
Priority date	Mar 2, 2023
Publication date	Jan 20, 2026
Grant date	Jan 20, 2026

Abstract

An actuator includes an input shaft, a wave generator, a pair of flex splines, a pair of earth annuli, and an output annulus. Each of the pair of flex splines are earthed to an earth annulus. The output annulus comprises a circular spline. The wave generator is configured to be activated by rotation of the input shaft, and the wave generator is configured to elastically deform both of the pair of flex splines when the input shaft activates the wave generator.

First claim

The invention claimed is:

1 . An actuator, in which the actuator comprises an input shaft, a wave generator, a pair of flex splines, a pair of earth annuli, and an output annulus, in which
each of the pair of flex splines are earthed to an earth annulus, the output annulus comprises a circular spline, the wave generator is configured to be activated by rotation of the input shaft, and the wave generator is configured to elastically deform both of the pair of flex splines when the input shaft activates the wave generator; wherein each of the pair of the flex splines is cup shaped including a radially extending cup base and a side wall extending from the cup base, the input shaft and each of the flex splines are coaxial, and the flex splines face in opposite directions.

2 . An actuator according to claim 1 , wherein the output annulus comprises one circular spline, and both of the pair of flex splines engage with the circular spline.

3 . An actuator according to claim 1 , wherein the wave generator comprises a pair of wave generator elements, each wave generator element is configured to be activated by rotation of the input shaft such that one of the wave generator elements elastically deforms one of the pair of flex splines, and the other of the wave generator elements deforms the other of the pair of flex splines.

4 . An actuator according to claim 1 , wherein the actuator comprises pre-stage gearing, the pre-stage gearing is configured to be driven by rotation of the input shaft, and the pre-stage gearing drives the wave generator.

5 . An actuator according to claim 1 , wherein the actuator comprises more than one pair of flex splines, and one or more output annuli.

6 . An actuator according to claim 1 , wherein the actuator comprises a first non-zero number of pairs of flex splines, a second non-zero number of output annuli, and the first non-zero number equals the second non-zero number.

7 . An actuator according to claim 6 , wherein the actuator comprises a third non-zero number of earth annuli, and the third non-zero number equals the second non-zero number plus one.

8 . An actuator according to claim 1 , wherein at least one flex spline comprises a set of earthing splines, at least one earth annulus comprises at least one set of earth splines configured to mesh with the set of earthing splines on a flex spline, and at least one flex spline is earthed to an earth annulus via the meshing of the earthing and earth splines.

9 . A flex spline suitable for use in an actuator according to claim 1 , wherein:
the flex spline comprises a central axis D, an earth portion and a flex portion; the earth and flex portions are integral with each other and intersect at a corner portion; the earth portion extends in an at least partially radially outward direction from a first edge to the corner portion; and the flex portion extends in an at least partially axial direction from the corner portion to a second edge; and the first edge of the earth portion has the form of a plurality of earthing splines.

10 . A flex spline according to claim 9 , wherein when the flex spline is in an undeformed configuration the earth and flex portions extend in substantially linear directions; and
the angle between the direction in which the earth portion extends and the direction in which the flex portion extends is one of between 90 and 120 degrees.

11 . A flex spline according to claim 9 , wherein at least a portion of a radially outer face of the flex portion has the form of a plurality of axially extending splines.

12 . An aircraft control surface actuation system comprising:
a controller; and at least one actuator as recited in claim 1 .

13 . An aircraft control surface system comprising:
a controller; at least one actuator as recited in claim 1 ; and a control surface controlled by the at least one actuator.

14 . An aircraft comprising:
at least one aircraft control surface system according to claim 13 .

Assignees

• Goodrich Actuation Systems Ltd

Inventors

• Timms Jack William
• Whitfield Neil Stuart
• Darby Jonathan Alan

Classifications

• F16H2049/003

  Features of the flexsplines therefor · CPC title

• F16H2019/085

  by using flexible members · CPC title

• F16H49/001 Primary

  Wave gearings, e.g. harmonic drive transmissions · CPC title

• B64C13/28

  mechanical · CPC title

• B64C13/34

  using toothed gearing · CPC title