Method of sensing remaining moisture content in a washing machine appliance

Patent metadata

Field	Value
Publication number	US-12529178-B2
Application number	US-202418649436-A
Country	US
Kind code	B2
Filing date	Apr 29, 2024
Priority date	Apr 29, 2024
Publication date	Jan 20, 2026
Grant date	Jan 20, 2026

Abstract

A method of operating a washing machine appliance includes initiating a spin cycle by operating the motor to spin the wash basket to a first speed, performing a first acceleration by operating the motor to accelerate the wash basket from the first speed to a second speed, obtaining a first average motor power of the motor while performing the first acceleration, decelerating the wash basket to the first speed, performing a second acceleration by operating the motor to accelerate the wash basket from the first speed to the second speed, obtaining a second average motor power of the motor while performing the second acceleration, and stopping the spin cycle in response to determining that a reduction in a remaining moisture content exceeds a target reduction in the remaining moisture content based at least in part on the first average motor power and the second average motor power.

First claim

What is claimed is:

1 . A washing machine appliance defining a vertical direction, a lateral direction, and a transverse direction, the washing machine appliance comprising:
a wash tub positioned within a cabinet; a wash basket rotatably mounted within the wash tub for receiving a load of clothes; a motor mechanically coupled to the wash basket; and a controller operably coupled to the motor, the controller being configured to:
initiate a spin cycle by operating the motor to spin the wash basket to a first speed;
perform a first acceleration by operating the motor to accelerate the wash basket from the first speed to a second speed;
obtain a first average motor power of the motor while performing the first acceleration;
decelerate the wash basket to the first speed;
perform a second acceleration by operating the motor to accelerate the wash basket from the first speed to the second speed;
obtain a second average motor power of the motor while performing the second acceleration;
determine that a reduction in a remaining moisture content of the load of clothes exceeds a target reduction in the remaining moisture content based at least in part on the first average motor power and the second average motor power; and
stop the spin cycle in response to determining that the reduction in the remaining moisture content exceeds the target reduction in the remaining moisture content.

2 . The washing machine appliance of claim 1 , wherein the first speed is between about 500 and 800 revolutions per minute (RPM).

3 . The washing machine appliance of claim 1 , wherein the second speed is between about 700 and 1000 revolutions per minute (RPM).

4 . The washing machine appliance of claim 1 , wherein the target reduction in the remaining moisture content may be based on fabric type or load size.

5 . The washing machine appliance of claim 1 , wherein determining that the reduction in the remaining moisture content of the load of clothes exceeds the target reduction in the remaining moisture content based at least in part on the first average motor power and the second average motor power comprises:
determining a power difference between the first average motor power and the second average motor power; and determining that the power difference falls below a predetermined difference threshold.

6 . The washing machine appliance of claim 1 , wherein the controller is further configured to:
perform a third acceleration by operating the motor to accelerate the wash basket from the first speed to the second speed; obtain a third average motor power of the motor while performing the third acceleration; and determine that the reduction in the remaining moisture content of the load of clothes exceeds the target reduction in the remaining moisture content based at least in part on the first average motor power, the second average motor power, and the third average motor power.

7 . The washing machine appliance of claim 1 , wherein determining that the reduction in the remaining moisture content of the load of clothes exceeds the target reduction in the remaining moisture content based at least in part on the first average motor power and the second average motor power comprises:
estimating the reduction in the remaining moisture content of the load of clothes based on the first average motor power and the second average motor power.

8 . The washing machine appliance of claim 7 , wherein estimating the reduction in the remaining moisture content comprises utilizing a mathematical relationship between an average motor power and the reduction in the remaining moisture content.

9 . The washing machine appliance of claim 1 , wherein the controller is further configured to:
receive a command to perform an automated spin cycle that terminates based on the reduction in the remaining moisture content.

10 . The washing machine appliance of claim 9 , wherein the washing machine appliance further comprises:
a user interface panel comprising a user input for providing the command to perform the automated spin cycle.

11 . The washing machine appliance of claim 9 , wherein the controller is in operative communication with a remote device through an external network, and wherein the command to perform the automated spin cycle is provided through the remote device.

12 . The washing machine appliance of claim 1 , wherein the controller is further configured to:
determine that a predetermined amount of time has passed since the initiation of the spin cycle; and stop the spin cycle regardless of the reduction in the remaining moisture content.

13 . The washing machine appliance of claim 1 , further comprising:
a magnet and hall-effect sensor that is used to obtain the basket speed of the wash basket.

14 . The washing machine appliance of claim 1 , wherein the controller is further configured to:
obtain an average dwell motor power of the motor between the steps of decelerating the wash basket and performing a subsequent acceleration; and estimating a system friction or other resistive forces that affect the basket speed or an average motor power.

15 . The washing machine appliance of claim 1 , wherein the controller is further configured to:
determining that the reduction in the remaining moisture content of the load of clothes remains below the target reduction in the remaining moisture content based at least in part on the first average motor power and the second average motor power; and continue the spin cycle.

16 . A method of operating a washing machine appliance, the washing machine appliance comprising a wash tub positioned within a cabinet, a wash basket rotatably mounted within the wash tub for receiving a load of clothes, and a motor mechanically coupled to the wash basket, the method comprising:
initiating a spin cycle by operating the motor to spin the wash basket to a first speed; performing a first acceleration by operating the motor to accelerate the wash basket from the first speed to a second speed; obtaining a first average motor power of the motor while performing the first acceleration; decelerating the wash basket to the first speed; performing a second acceleration by operating the motor to accelerate the wash basket from the first speed to the second speed; obtaining a second average motor power of the motor while performing the second acceleration; determining that a reduction in the remaining moisture content of the load of clothes exceeds a target reduction in the remaining moisture content based at least in part on the first average motor power and the second average motor power; and stopping the spin cycle in response to determining that the reduction in the remaining moisture content exceeds the target reduction in the remaining moisture content.

17 . The method of claim 16 , wherein determining that the reduction in the remaining moisture content of the load of clothes exceeds the target reduction in the remaining moisture content based at least in part on the first average motor power and the second average motor power comprises:
determining a power difference between the first average motor power and the second average motor power; and determining that the power difference falls below a predetermined difference threshold.

18 . The method of claim 16 , wherein determining that the reduction in the remaining moisture content of the load of clothes exceeds the target reduction in the remaining moisture content based at least in part on the first average motor power and the second aver

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Ewing Cody
• Phelps Stannard Nathan

Classifications

• D06F33/40 Primary

  of centrifugal separation of water from the laundry · CPC title

• D06F2103/38

  Time, e.g. duration · CPC title

• D06F2105/52

  Changing sequence of operational steps; Carrying out additional operational steps; Modifying operational steps, e.g. by extending duration of steps · CPC title

• D06F2103/08

  Humidity · CPC title

• D06F2103/46

  of the motor driving the drum · CPC title