Method for manufacture of a tip part and a tip part for an endoscope
US-2020100662-A1 · Apr 2, 2020 · US
US12527459B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12527459-B2 |
| Application number | US-202118268814-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 17, 2021 |
| Priority date | Dec 22, 2020 |
| Publication date | Jan 20, 2026 |
| Grant date | Jan 20, 2026 |
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An endoscope including an optical assembly including a two-part lens barrel and accommodating a lens stack including lenses and spacers in fixed relationship with each other to transmit incident light onto an image sensor. A first lens barrel part includes an essentially tubular body having an inwardly extending ledge adapted to engage the lens stack and being surrounded by a first circumferential wall part having a first predetermined height. The lens stack includes a first abutment surface and a second abutment surface arranged at a distance from the first abutment surface. The distance is longer than the predetermined height of the first circumferential wall part.
Opening claim text (preview).
The invention claimed is: 1 . An endoscope comprising: a handle; and an insertion cord having a proximal end and a distal end, the proximal end connected to the handle, the insertion cord further including a tip part at the distal end; the tip part including an optical assembly comprising a two-part lens barrel, an image sensor and a lens stack, the lens stack including lenses and spacers, the lenses and the spacers arranged in fixed relationships with each other in an axial direction to transmit an incident light onto the image sensor, the lens stack comprising a first abutment surface and a second abutment surface spaced apart from the first abutment surface in the axial direction, the two-part lens barrel including a first lens barrel part and a second lens barrel part, wherein the first lens barrel part comprises a first circumferential wall having a distal ledge and an inner surface defining an inner passage, the lens stack positioned in the inner passage with the first abutment surface abutting an inner surface of the distal ledge, the first circumferential wall having a proximal surface, wherein the second lens barrel part comprises a second circumferential wall having an inner ledge and an inner surface defining an inner passage, the second abutment surface of the lens stack abutting a distal surface of the inner ledge, the proximal surface of the first circumferential wall extending toward but not reaching a plane passing through the distal surface of the inner ledge, and wherein the image sensor is supported at least partly by the second lens barrel part and positioned proximally of the inner passage. 2 . The endoscope of claim 1 , wherein the first lens barrel part and the second lens barrel part are secured to each other in mutual engagement. 3 . The endoscope of claim 1 , wherein the first lens barrel part and the second lens barrel part are secured to each other with an adhesive. 4 . The endoscope of claim 1 , wherein the lenses include a distal lens, and wherein the distal lens is formed in one-piece with the first lens barrel part. 5 . The endoscope of claim 4 , wherein distal lens and the first lens barrel part are integrally formed in a two-stage two-component injection moulding process. 6 . The endoscope of claim 1 , wherein the first circumferential wall extends into the inner passage of the second lens barrel part with an external surface of the first circumferential wall abutting the inner surface of the second circumferential wall, the proximal surface of the first circumferential wall not reaching the distal surface of the inner ledge. 7 . The endoscope of claim 6 , wherein the external surface is smooth and the inner surface of the second circumferential wall is smooth. 8 . The endoscope of claim 1 , wherein the second circumferential wall extends into the inner passage of the first lens barrel part with an external surface of the second circumferential wall abutting the inner surface of the first circumferential wall. 9 . The endoscope of claim 8 , wherein the second circumferential wall comprises a distal surface, the distal surface not abouting the proximal surface of the ledge of the first lens barrel part. 10 . The endoscope of claim 1 , wherein the first lens barrel part is made from a plastic material. 11 . The endoscope of claim 10 , wherein the plastic material is opaque. 12 . The endoscope of claim 11 , wherein the second lens barrel part is made from a plastic material. 13 . The endoscope of claim 11 , wherein the plastic material of the second lens barrel part is opaque. 14 . The endoscope of claim 1 , wherein the first lens barrel part and the second lens barrel part are made from opaque plastic materials, wherein the lenses are made from plastic materials. 15 . The endoscope of claim 14 , wherein the opaque plastic materials of the first lens barrel part and the second lens barrel part are the same. 16 . The endoscope of claim 15 , wherein plastic materials of each of the lenses are the same. 17 . The endoscope of claim 1 , wherein one, more than one, or all of the lenses are made from plastic materials. 18 . A system comprising a display unit and the endoscope of claim 1 . 19 . The system of claim 18 , wherein the first circumferential wall extends into the inner passage of the second lens barrel part with an external surface of the first circumferential wall abutting the inner surface of the second circumferential wall, the proximal surface of the first circumferential wall not reaching the distal surface of the inner ledge. 20 . The system of claim 18 , wherein the second circumferential wall extends into the inner passage of the first lens barrel part with an external surface of the second circumferential wall abutting the inner surface of the first circumferential wall. 21 . An endoscope comprising: a handle; and an insertion cord having a proximal end and a distal end, the proximal end connected to the handle, the insertion cord further including a tip part at the distal end; the tip part including an optical assembly comprising a two-part lens barrel, an image sensor and a lens stack, the lens stack including lenses and spacers, the lenses and the spacers arranged in fixed relationships with each other in an axial direction to transmit an incident light onto the image sensor, the lens stack comprising a first abutment surface and a second abutment surface spaced apart from the first abutment surface in the axial direction, the two-part lens barrel including a first lens barrel part and a second lens barrel part, wherein the first lens barrel part comprises a first circumferential wall having a distal ledge and an inner surface defining an inner passage, the lens stack positioned in the inner passage with the first abutment surface abutting an inner surface of the distal ledge, the first circumferential wall having a proximal surface, wherein the second lens barrel part comprises a second circumferential wall having an inner ledge and an inner surface defining an inner passage, the second abutment surface of the lens stack abutting a distal surface of the inner ledge, the proximal surface of the first circumferential wall extending toward but not reaching a plane passing through the distal surface of the inner ledge, wherein the first circumferential wall extends into the inner passage of the second lens barrel part with an external surface of the first circumferential wall abutting the inner surface of the second circumferential wall, the proximal surface of the first circumferential wall facing but not reaching the distal surface of the inner ledge, and wherein the image sensor is supported at least partly by the second lens barrel part and positioned proximally of the inner passage. 22 . The endoscope of claim 21 , wherein the first lens barrel part and the second lens barrel part are secured to each other with an adhesive. 23 . The endoscope of claim 21 , wherein the lenses include a distal lens, and wherein the distal lens is formed in one-piece with the first lens barrel part.
Details of CCD assembly · CPC title
Manufacturing of endoscope parts · CPC title
designed for single use · CPC title
Non-optical details, e.g. housings, mountings, supports · CPC title
using retaining rings or springs (G02B7/027 takes precedence) · CPC title
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