Electromagnetic interference protection for radomes

Patent metadata

Field	Value
Publication number	US-12525709-B2
Application number	US-202318448209-A
Country	US
Kind code	B2
Filing date	Aug 11, 2023
Priority date	Jan 11, 2019
Publication date	Jan 13, 2026
Grant date	Jan 13, 2026

Abstract

The present disclosure relates to a cover for at least one antenna emitting or sensing electromagnetic radiation in at least one first frequency band, the cover includes at least one first surface facing the antenna and at least one second surface averted to the antenna, where the cover includes at least one substrate being transmissible for electromagnetic radiation and at least one first coating covering the substrate in at least one first area, the first coating being transmissible for electromagnetic radiation of at least the first frequency band, whereas the first coating is reflective for electromagnetic radiation falling onto the second surface and having a frequency within at least one second frequency band.

First claim

What is claimed is:

1 . A cover for an antenna emitting or sensing electromagnetic radiation in a first frequency band, the cover comprising:
a first surface facing the antenna and a second surface averted to the antenna; a substrate that is transmissible for electromagnetic radiation of the first frequency band; a first coating covering the substrate in a first area, the first coating being transmissible for electromagnetic radiation of the first frequency band, wherein the first coating is reflective for electromagnetic radiation falling onto the second surface and having a frequency within a second frequency band; and a stress controlling layer located between the substrate and the first coating.

2 . The cover of claim 1 , wherein the antenna is a radar antenna and the first frequency band is a radar frequency.

3 . The cover of claim 1 , wherein the first frequency band is 20 GHz to 100 GHz.

4 . The cover of claim 1 , wherein the substrate is transmissible for electromagnetic radiation in a third frequency band, wherein the second frequency band is at least partly identical to the third frequency band.

5 . The cover of claim 1 , wherein the first coating is located between the substrate and the antenna.

6 . The cover of claim 1 , wherein the first coating is located on a side of the first surface of the substrate.

7 . The cover of claim 1 , wherein the first coating is located on a side of the second surface of the substrate.

8 . The cover of claim 1 , further comprising:
a second coating at least partly located between the substrate and/or the first coating on the one hand and the antenna on the other hand, wherein the second coating is at least partly non-transmissible and/or opaque in the second frequency band.

9 . The cover of claim 8 , wherein the second coating comprises a thermoplastic material.

10 . The cover of claim 9 , wherein the thermoplastic comprises Polycarbonate (PC), Acrylonitrile butadiene styrene (ABS), Acrylnitril-Ethylen-Styrol (AES), or Polycarbonate acrylonitrile butadiene styrene (PCABS).

11 . The cover of claim 1 , further comprising:
a masking layer at least partly covering the first coating and/or the substrate, wherein the masking layer is at least partly non-transmissible and/or opaque in the second frequency band.

12 . The cover of claim 11 , wherein the masking layer comprises a thermoplastic material.

13 . The cover of claim 12 , wherein the thermoplastic material comprises Polycarbonate (PC), Acrylonitrile butadiene styrene (ABS), Acrylnitril-Ethylen-Styrol (AES), or Polycarbonate acrylonitrile butadiene styrene (PCABS).

14 . The cover of claim 11 , wherein the masking layer covers the first coating such that when viewed onto the second surface, only a first area of the first coating is visible, wherein the first area has the form of a logo, character, number, graphical trademark, trademark, decorative design, or decorative pattern, and wherein the first area is contiguous or formed by at least partly separated subareas.

15 . The cover of claim 1 , wherein the second frequency band comprises 384 THz to 789 THz and/or visual light.

16 . The cover of claim 1 , further comprising:
a covering layer located on a side of the first coating being located averted to the substrate, wherein the covering layer 425 ) is at least semi-transparent for the second frequency band.

17 . The cover of claim 1 , wherein the substrate comprises a thermoplastic material.

18 . The cover of claim 17 , wherein the thermoplastic material comprises polycarbonate, polymethylmethacrylate, polyethylene, polyester, polyvinyl chloride, polypropylene, polystyrene, acrylonitrile butadiene styrene, acrylonitrile ethylene styrene, polyacrylate, or a mixture thereof.

19 . The cover of claim 1 , wherein the first coating comprises a metallic material.

20 . The cover of claim 19 , wherein the metallic material comprises chrome, aluminum, zinc, copper, nickel, vandium, titanium, zirconium, niobium, gold, rhodium, cobalt, manganese, molybdenum, tantalum, silver, or a mixture thereof.

21 . The cover of claim 1 , wherein the first coating acts as a frequency selective surface bandpass filter.

22 . The cover of claim 1 , wherein the first coating comprises a repetitive pattern that includes a plurality of elements formed as crosses, circles, squares, stars, rectangles, lines, hexagons, ellipsoids, polygons, annulus, semicircles, circular sectors, triquetra , lune, arbelos, spiral, lemniscates, triangles, or oval forms.

23 . The cover of claim 22 , wherein the elements separated from each other by openings and/or gaps within the first coating.

24 . The cover of claim 22 , wherein the elements separated from each other by areas of the first coating.

25 . The cover of claim 1 , wherein the first coating, when viewed onto the second surface of the cover presents a logo, character, number, graphical trademark, trademark, decorative design, or decorative pattern.

26 . The cover of claim 1 , further comprising a third coating located on the first surface between the substrate and the first coating, wherein the third coating is electrically insulating.

27 . The cover of claim 1 , further comprising: a fourth coating located on the second surface and/or a side of the second surface of the substrate, between the substrate and the first coating and/or the covering layer, or located on a side of the first coating and/or the covering layer averted to the substrate, wherein the fourth coating forms a thermal hardcoat including light scattering particles.

28 . The cover of claim 1 , wherein the first coating reflects more than 50%.

29 . The cover of claim 1 , wherein the first coating has at least one edge being at least partly curved.

30 . The cover of claim 1 , wherein the first coating comprises, in the area of the edge, at least one resistive loading.

31 . A method of producing a cover for an antenna emitting and/or sensing electromagnetic radiation a first frequency band, comprising:
providing a substrate; covering the substrate with a first coating, wherein the first coating provides a frequency selective surface bandpass filter being transmissible for radiation having a frequency in the first frequency band; and providing at least one stress controlling layer being at least partly located between the substrate and the first coating, wherein the first coating comprises a material that is highly reflective for frequencies in a second frequency band.

32 . The method of claim 31 , further comprising:
covering the substrate with a masking layer that is non-transmissible for electromagnetic radiation in the second frequency band.

33 . The method of claim 32 , wherein the substrate is covered with the masking layer before covering the substrate with the first coating, and the first coating is located at least partly on the masking layer.

34 . The method of claim 31 , wherein the frequency selective surface bandpass filter is produced by structuring of the first coating after its deposition onto the substrate.

35 . The method of claim 34 , wherein the frequency selective surface bandpass filter is produced by laser etching.

36 . The metho

Assignees

• Motherson Innovations Co Ltd

Inventors

• Caruso Dean
• Edwards Scott Agung
• Belcher Simon
• Fimeri Garry Gordon Leslie
• Stoehr Bastian
• Field Simon David
• Hall Colin
• Symonds Tim

Classifications

• H01Q1/3283

  side-mounted antennas, e.g. bumper-mounted, door-mounted (mounted on windscreens H01Q1/1271) · CPC title

• H01Q15/0013

  said selective devices working as frequency-selective reflecting surfaces, e.g. FSS, dichroic plates, surfaces being partly transmissive and reflective · CPC title

• H01Q1/425

  comprising a metallic grid · CPC title

• H01Q1/3233

  particular used as part of a sensor or in a security system, e.g. for automotive radar, navigation systems · CPC title

• H01Q1/42 Primary

  Housings not intimately mechanically associated with radiating elements, e.g. radome · CPC title