LED lighting system having active cooling

Patent metadata

Field	Value
Publication number	US-12523366-B2
Application number	US-202418633273-A
Country	US
Kind code	B2
Filing date	Apr 11, 2024
Priority date	Apr 12, 2023
Publication date	Jan 13, 2026
Grant date	Jan 13, 2026

Abstract

A lighting system is described. The lighting system includes a housing, a lighting module, and a cooling system. The lighting module includes a light source and is coupled with the housing. The cooling system includes active cooling cell(s). The lighting module is thermally coupled with the cooling system. The active cooling cell(s) are configured to utilize vibrational motion to drive a fluid for transferring heat from the lighting module. The cooling system is coupled with and contained by the housing.

First claim

What is claimed is:

1 . A lighting system, comprising:
a housing; a lighting module including a light source and coupled with the housing; and a cooling system including at least one active cooling cell, the lighting module being thermally coupled with the cooling system, the at least one active cooling cell being configured to utilize vibrational motion to drive a fluid for transferring heat from the lighting module, the cooling system being coupled with and contained by the housing; wherein the at least one active cooling cell further includes at least one cooling element configured to undergo the vibrational motion when driven, and wherein the at least one active cooling cell further includes a top plate having at least one inlet and an orifice plate having a plurality of orifices therein, the at least one cooling element being between the top plate and the orifice plate, the vibrational motion of the at least one cooling element drawing the fluid into the at least one inlet and driving the fluid through the plurality of orifices.

2 . The lighting system of claim 1 , wherein the light source includes a light-emitting diode (LED) and wherein the lighting module is an LED module.

3 . The lighting system of claim 2 , wherein the LED module further includes:
a frame coupling the LED module to the housing, the frame being configured to allow the LED module to have a plurality of orientations with respect to the housing.

4 . The lighting system of claim 2 , wherein the housing has an interior volume of at least 1000 cm 3 and not more than 4000 cm 3 .

5 . The lighting system of claim 2 , wherein the lighting system has a weight not exceeding 1500 grams.

6 . The lighting system of claim 2 wherein the housing has an interior volume not exceeding 2000 cm 3 and a weight not exceeding 1100 grams.

7 . The lighting system of claim 2 , wherein the cooling system is activated in response to at least one of the light source being turned on and a housing temperature reaching or exceeding a threshold.

8 . The lighting system of claim 2 , wherein the housing includes at least one aperture that allows the fluid to flow through the housing.

9 . The lighting system of claim 8 , wherein the at least one aperture includes an entrance and an exit vent, the lighting system further comprising:
a flow guide coupled with an exit of the cooling system and configured to direct a flow of heated fluid from an exit of the cooling system to the exit vent.

10 . A lighting system, comprising:
a housing; a lighting module including a light source and coupled with the housing; and a cooling system including at least one active cooling cell, the lighting module being thermally coupled with the cooling system, the at least one active cooling cell being configured to utilize vibrational motion to drive a fluid for transferring heat from the lighting module, the cooling system being coupled with and contained by the housing; wherein the at least one active cooling cell further includes at least one cooling element configured to undergo the vibrational motion when driven, and wherein the at least one active cooling cell further includes a top plate having at least one inlet and an orifice plate having a plurality of orifices therein, the at least one cooling element being between the top plate and the orifice plate, the vibrational motion of the at least one cooling element drawing the fluid into the at least one inlet and driving the fluid through the plurality of orifices such that the fluid has a speed of at least thirty meters per second after exiting at least one of the plurality of orifices.

11 . The lighting system of claim 10 , further comprising:
a dust guard coupled with the at least one inlet.

12 . A lighting system, comprising:
a housing having an inlet vent and an exit vent; a light-emitting diode (LED) module including an LED and a frame, the frame coupling the LED module with the housing; and a cooling system including at least one active cooling cell, the LED module being thermally coupled with the cooling system, each of the at least one active cooling cell including a top plate having at least one inlet therein, a bottom plate having a plurality of orifices therein, and a cooling element between the top plate and the bottom plate, the cooling element being configured to utilize vibrational motion when driven to draw a fluid into each of the at least one active cooling cell via the at least one inlet, direct fluid toward the bottom plate, and drive the fluid through the plurality of orifices such that the fluid has a speed of at least thirty meters per second after leaving plurality of orifices, the fluid for transferring heat from the LED module, the cooling system being coupled with and contained by the housing.

13 . The lighting system of claim 12 , wherein the housing has an interior volume of at least 1000 cm 3 and not more than 3000 cm 3 and a weight not exceeding 1500 grams.

14 . The lighting system of claim 12 , further comprising:
a flow guide coupled with an exit of the cooling system and configured to direct a flow of the fluid from the exit of the cooling system to the exit vent.

15 . The lighting system of claim 12 , wherein the housing is configured to be mounted such that at least a portion of the housing is recessed in a ceiling and wherein the inlet vent and the exit vent are in fluid communication with a room below the ceiling for the housing being mounted.

16 . A method, comprising:
driving at least one cooling element of an active cooling cell in a cooling system to induce a vibrational motion at a frequency, the cooling system being in a lighting system including a housing, a lighting module including a light-emitting diode (LED) and coupled with the housing, and the cooling system, the cooling system including at least one active cooling cell, the lighting module being thermally coupled with the cooling system, the at least one active cooling cell being configured to utilize vibrational motion to drive a fluid for transferring heat from the lighting module, the cooling system being coupled with and contained by the housing, the active cooling cell further including a top plate having at least one inlet and an orifice plate having a plurality of orifices therein, the at least one cooling element being between the top plate and the orifice plate, the vibrational motion drawing the fluid into the at least one inlet and driving the fluid through the plurality of orifices.

17 . The method of claim 16 , wherein the frequency corresponds to a resonant frequency for the cooling element.

18 . The method of claim 16 , wherein the housing has an interior volume of at least 1000 cm 3 and not more than 4000 cm 3 .

19 . The method of claim 16 , wherein the lighting system has a weight not exceeding 1500 grams.

Assignees

• Frore Systems Inc

Inventors

• Hasabnis Nilesh Sudhir
• Halakatti Shekhar
• Sathyamurthy Prabhu
• Ganti Suryaprakash
• Madhavapeddy Seshagiri Rao

Classifications

• F21V15/01 Primary

  Housings, e.g. material or assembling of housing parts (F21V15/02 takes precedence {housings forming signs or letters G09F13/04}) · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• F21V29/83

  the elements having apertures, ducts or channels, e.g. heat radiation holes · CPC title

• F21V29/63

  using electrically-powered vibrating means; using ionic wind · CPC title

• F21V29/59 Primary

  with forced flow of the coolant · CPC title