TiAl alloy impeller

Patent metadata

Field	Value
Publication number	US-12523237-B2
Application number	US-202218845236-A
Country	US
Kind code	B2
Filing date	Mar 17, 2022
Priority date	Mar 17, 2022
Publication date	Jan 13, 2026
Grant date	Jan 13, 2026

Abstract

A TiAl alloy impeller is composed of a TiAl alloy and is mountable on a vehicle turbocharger. The TiAl alloy has a lamellar structure in which an α 2 layer containing Ti 3 Al and a γ layer containing TiAl are alternately stacked. The TiAl alloy impeller includes a shaft portion and blades, each of the blades includes an outer edge, and a region of each of the blades including the outer edge has a processed surface. The processed surface is provided with one or more grooves. At least one of the grooves satisfies a relation of D g >2×R g or D g >W g , where D g represents a depth of the groove and R g represents a curvature radius of the groove at a bottom surface of the groove or W g represents a width of the groove. Thus, a TiAl alloy impeller having high performance as an impeller is provided.

First claim

The invention claimed is:

1 . A TiAl alloy impeller composed of a TiAl alloy and mountable on a vehicle turbocharger, wherein
the TiAl alloy has a lamellar structure in which an α 2 layer containing Ti 3 Al and a γ layer containing TiAl are alternately stacked and contains a Si-based compound, the Si based compound is contained in the γ layer, the TiAl alloy impeller comprising a shaft portion and a plurality of blades connected to the shaft portion, wherein each of the plurality of blades includes an outer edge that is an edge on an outer side in a radial direction of the shaft portion, a region of each of the plurality of blades including the outer edge has a processed surface, the processed surface is provided with one or more grooves, at least one of the one or more grooves includes a γ layer groove portion that is an end surface of the γ layer and a Si-based groove portion that is an end surface of the Si-based compound, at least one of the one or more grooves satisfies a relation of D g >2×R g or D g >W g , where D g represents a depth of the at least one of the one or more grooves and R g represents a curvature radius of the groove at a bottom surface of the at least one of the one or more grooves or W g represents a width of the at least one of the one or more grooves, and for each groove including the γ layer groove portion and the Si-based groove portion, a relation of Dg 1 <Dg 2 is satisfied, where Dg 1 represents a depth of the γ layer groove portion and Dg 2 represents a depth of the Si-based groove portion.

2 . The TiAl alloy impeller according to claim 1 , wherein an average of the values twice as large as the respective curvature radii of the one or more grooves or an average of the widths of the one or more grooves is 0.04 μm or more and 7 μm or less.

3 . The TiAl alloy impeller according to claim 1 , wherein the shape of each of the one or more grooves is an elongated strip shape when viewed from the processed surface side.

4 . The TiAl alloy impeller according to claim 1 , wherein the lengths of the one or more grooves are 5 μm or more and 1500 μm or less.

5 . A TiAl alloy impeller composed of a TiAl alloy and mountable on a vehicle turbocharger, wherein
the TiAl alloy has a lamellar structure in which an α 2 layer containing Ti 3 Al and a γ layer containing TiAl are alternately stacked and contains a Si based compound, the Si based compound is contained in the γ layer, the TiAl alloy impeller comprising a shaft portion and a plurality of blades connected to the shaft portion, wherein each of the plurality of blades includes an outer edge that is an edge on an outer side in a radial direction of the shaft portion, a region of each of the plurality of blades including the outer edge has a processed surface, the processed surface is provided with one or more holes and one or more grooves, at least one of the one or more holes satisfies a relation of D h ≤2×R h and W hs <W h , where D h represents a depth of the at least one of the one or more holes, R h represents a curvature radius of the at least one of the one or more holes, at a bottom surface of the at least one of the one or more holes, W hs represents a processed-surface diameter that is a diameter of the at least one of the one or more holes in the processed surface and W h represents a diameter of the at least one of the one or more holes defined as 2×R h at least one of the one or more grooves includes a γ layer groove portion that is an end surface of the γ layer and a Si-based groove portion that is an end surface of the Si-based compound, at least one of the one or more grooves satisfies a relation of D g >2×R g or D g >W g , where D g represents a depth of the at least one of the one or more grooves and R g represents a curvature radius of the groove at a bottom surface of the at least one of the one or more grooves or W g represents a width of the at least one of the one or more grooves, and for each groove including the γ layer groove portion and the Si-based groove portion, a relation of Dg 1 <Dg 2 is satisfied, where Dg 1 represents a depth of the γ layer groove portion and Dg 2 represents a depth of the Si-based groove portion.

6 . The TiAl alloy impeller according to claim 5 , wherein an average diameter of the one or more holes is 500 μm or less, and an average of the values twice as large as the respective curvature radii of the grooves or an average of the widths of the one or more grooves is 0.04 μm or more and 7 μm or less.

7 . The TiAl alloy impeller according to claim 5 , wherein an average of the values twice as large as the respective curvature radii of the one or more grooves or an average of the widths of the grooves is smaller than an average diameter of the holes.

8 . The TiAl alloy impeller according to claim 5 , wherein the shape of each of the one or more grooves is an elongated strip shape when viewed from the processed surface side.

9 . The TiAl alloy impeller according to claim 5 , wherein the lengths of the one or more grooves are 5 μm or more and 1500 μm or less.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Shimizu Tatsuya
• Aono Masahiro

Classifications

• F05D2300/182

  Metal-aluminide intermetallic compounds · CPC title

• F05D2240/30

  Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor · CPC title

• F05D2220/40

  in turbochargers · CPC title

• F05D2200/13

  Product · CPC title

• C22C14/00

  Alloys based on titanium · CPC title