Floor element

Patent metadata

Field	Value
Publication number	US-12523047-B2
Application number	US-202118266817-A
Country	US
Kind code	B2
Filing date	Dec 15, 2021
Priority date	Dec 28, 2020
Publication date	Jan 13, 2026
Grant date	Jan 13, 2026

Abstract

A floor element for forming a floor covering. The floor element has a support layer which is provided with coupling elements on at least a first pair of opposite sides. The coupling elements on the first pair of opposite sides are in the form of a tongue extending along a length of the first edge and a groove extending along a length of the second edge. The tongue is provided with a first locking surface and the groove is provided with a second locking surface, the first and second surfaces being intended to prevent two joined elements from drifting apart in a horizontal direction perpendicular to the joined edge. The first locking surface extends along a portion of portions of the first edge length and/or the second locking surface extends along only a portion of the second edge length.

First claim

The invention claimed is:

1 . A floor element for forming a floor covering, the floor element comprising:
an upper surface; a lower surface opposite the upper surface; a first edge and a second edge forming a first pair of opposite sides; a third edge and a fourth edge forming a second pair of opposite sides; a decorative layer and a support layer, the support layer being provided with coupling elements on at least said first pair of opposite sides, said coupling elements on said first pair of opposite sides comprising a tongue extending along a length of said first edge and a groove extending along a length of said second edge, wherein said support layer is made of a thermoplastic material and comprises between 50 and 75 wt. % of filler, the tongue being provided with a first locking surface and the groove being provided with a second locking surface, said first and second surfaces being intended to prevent two joined elements from drifting apart in a horizontal direction perpendicular to the joined edge, the first locking surface extending along only a portion or portions of said first edge length to thereby provide a first remaining length or lengths devoid of the first locking surface and/or the second locking surface extending along only a portion or portions of said second edge length to thereby provide a second remaining length or lengths devoid of the second locking surface, wherein the first locking surface is formed on a local protrusion on a side of the tongue facing the lower lip, the local protrusion forming a deepest portion of the tongue, the deepest portion being at a first depth distance in a vertical direction from said upper surface.

2 . The floor element according to claim 1 , wherein said coupling elements on said first pair of opposite sides are formed such that adjacent floor elements can be joined together by an angling movement.

3 . The floor element according to claim 1 , wherein the groove on said second edge has an upper lip and a lower lip, the lower lip extending beyond the upper lip in the horizontal direction by a first distance, the second locking surface being provided in a region of the lower lip, wherein the region of the lower lip extends beyond the upper lip.

4 . The floor element according to claim 3 , wherein, along said second remaining length or lengths, the lower lip extends beyond the upper lip in the horizontal direction by a second distance, the second distance being less than the first distance.

5 . The floor element according to claim 4 , wherein over said first remaining length or lengths the tongue has a deepest portion, the deepest portion being at a second depth distance in a vertical direction from said upper surface, the second depth distance being less than said first depth distance.

6 . The floor element according to claim 1 , wherein the first remaining length or lengths is between 10% and 80% of the length of said first edge.

7 . The floor element according to claim 1 , wherein the second remaining length or lengths is between 10% and 80% of the length of said second edge.

8 . The floor element according to claim 1 , wherein the first remaining length or lengths is located between portions of said first edge length having said first locking surface.

9 . The floor element according to claim 8 , wherein the second remaining length or lengths is located between portions of said second edge length having said second locking surface.

10 . The floor element according to claim 1 , wherein the support layer is provided with coupling elements on said second pair of opposite sides.

11 . The floor element according to claim 10 , wherein the coupling elements on said second pair of opposite sides comprise a tongue and a groove having corresponding features to the coupling elements on the first pair of opposite sides.

12 . The floor element according to claim 1 , wherein said decorative layer is made of a ceramic material.

13 . The floor element according to claim 1 , wherein, on at least said first pair of opposite sides, said tongue is provided with a third locking surface and said groove is provided with a fourth locking surface, said third and fourth locking surfaces serving to limit vertical movement between two joined floor elements, said third locking surface being provided on an upward facing surface of the tongue and said fourth locking surface being provided on a downward facing surface of said groove.

14 . The floor element according to claim 13 , wherein at least one, preferably both, of said third and fourth locking surfaces extends along substantially the entire respective edge length.

15 . A floor element for forming a floor covering, the floor element comprising:
an upper surface; a lower surface opposite the upper surface; a first edge and a second edge forming a first pair of opposite sides; a third edge and a fourth edge forming a second pair of opposite sides; a decorative layer and a support layer, the support layer being provided with coupling elements on said first pair of opposite sides, said coupling elements on said first pair of opposite sides comprising a tongue extending along a length of said first edge and a groove extending along a length of said second edge, the tongue being provided with a first locking surface and the groove being provided with a second locking surface, said first and second surfaces being intended to prevent two joined elements from drifting apart in a horizontal direction perpendicular to the joined edge, the first locking surface extending along only a portion or portions of said first edge length to thereby provide a first remaining length or lengths devoid of the first locking surface and/or the second locking surface extending along only a portion or portions of said second edge length to thereby provide a second remaining length or lengths devoid of the second locking surface, the support layer being provided with coupling elements on said second pair of opposite sides, said coupling elements on said second pair of opposite sides being devoid of locking surfaces that would be configured to prevent two joined elements from drifting apart in a horizontal direction perpendicular to the joined edge, wherein said support layer is made of a thermoplastic material and comprises between 50 and 75 wt. % of filler, wherein the first locking surface is formed on a local protrusion on a side of the tongue facing the lower lip, the local protrusion forming a deepest portion of the tongue, the deepest portion being at a first depth distance in a vertical direction from said upper surface.

16 . A floor element for forming a floor covering, the floor element comprising:
an upper surface; a lower surface opposite the upper surface; a first edge and a second edge forming a first pair of opposite sides; a third edge and a fourth edge forming a second pair of opposite sides; a decorative layer and a support layer, the support layer being provided with coupling elements on at least said first pair of opposite sides, said coupling elements on said first pair of opposite sides comprising a tongue extending along a length of said first edge and a groove extending along a length of said second edge, the groove having an upper lip and a lower lip and the tongue having an insertion length corresponding to the length of the tongue beneath the upper lip of the groove, the tongue being provided with a first locking surface and the groove being provided with a second locking surface, said first and second surfaces being intended to prevent two joined elements from drifting apart i

Assignees

• Unilin Bv

Inventors

• De Rick Jan

Classifications

• E04F15/105

  of organic plastics with or without reinforcements or filling materials · CPC title

• E04F15/02038 Primary

  characterised by tongue and groove connections between neighbouring flooring elements · CPC title

• E04F2201/0123

  by moving the sheets, plates or panels parallel to the abutting edges · CPC title

• E04F2201/0153

  by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement · CPC title

• E04F15/087

  The lower layer being of organic plastic with or without reinforcements or filling materials · CPC title