Absorbent body production device and absorbent body production method

Patent metadata

Field	Value
Publication number	US-12521282-B2
Application number	US-202118013680-A
Country	US
Kind code	B2
Filing date	Jul 5, 2021
Priority date	Jul 20, 2020
Publication date	Jan 13, 2026
Grant date	Jan 13, 2026

Abstract

An absorbent body production device and an absorbent body production method can suppress scattering of an absorbing substance during spraying of the absorbing substance to a substrate. A substrate is conveyed along a rotating outer circumferential surface of a conveyance drum. A granular absorbing substance is discharged from a spray port of a spray apparatus facing the outer circumferential surface of the conveyance drum, and the absorbing substance is sprayed to the substrate which is conveyed along the outer circumferential surface of the conveyance drum. The spray position at which the absorbing substance is sprayed to the substrate is controlled. For example, the position of the spray port of the spray apparatus, or the angle at which the absorbing substance is discharged from the spray port of the spray apparatus is controlled.

First claim

The invention claimed is:

1 . An absorbent body production device comprising:
a conveyance drum having a rotating cylindrical outer circumferential surface and conveying a substrate along the outer circumferential surface; a spray apparatus having a spray port facing the outer circumferential surface of the conveyance drum, discharging a granular absorbing substance from the spray port and spraying the absorbing substance to the substrate being conveyed along the outer circumferential surface of the conveyance drum; a spray position change device configured to change a position of the spray port with respect to the outer circumferential surface; a detection device configured to detect a spray position of the absorbing substance; and spray position control means for controlling the spray position at which the absorbing substance is sprayed to the substrate by controlling the spray position change device.

2 . The absorbent body production device according to claim 1 , wherein the spray position control means controls the spray position in a manner that, when an angle formed by a horizontal plane and a straight line vertical to a rotation center line of the conveyance drum and passing the spray position is θ, the angle θ is within a predetermined range satisfying 0°≤θ≤60°.

3 . The absorbent body production device according to claim 2 , wherein the spray position control means controls the spray position in a manner that θ=45° is included within the predetermined range of the angle θ.

4 . The absorbent body production device according to claim 1 , wherein the spray position control means controls the position of the spray port of the spray apparatus or a discharge angle at which the absorbing substance is discharged from the spray port of the spray apparatus.

5 . An absorbent body production method comprising:
a conveyance step of conveying a substrate along a rotating outer circumferential surface of a conveyance drum; and a spray step of discharging a granular absorbing substance from a spray port facing the outer circumferential surface of the conveyance drum and spraying the absorbing substance to the substrate being conveyed along the outer circumferential surface of the conveyance drum, wherein at the spray step, a spray position at which the absorbing substance is sprayed to the substance is controlled while monitoring the spray position by using a detection device.

6 . The absorbent body production method according to claim 5 ,
wherein the outer circumferential surface of the conveyance drum is air-permeable, the substrate includes:
an air-permeable support sheet conveyed along the outer circumferential surface of the conveyance drum; and
a pulp layer where pulp crushed and conveyed by a duct is sucked and fiber-laminated in a predetermined pattern on the support sheet, and
at the spray step, the absorbing substance is sprayed to the pulp layer.

7 . The absorbent body production method according to claim 5 ,
wherein the substrate includes a nonwoven fiber sheet conveyed along the outer circumferential surface of the conveyance drum, at the spray step, the absorbing substance is sprayed to one main surface of the nonwoven fabric sheet, and at the conveyance step, the nonwoven fabric sheet includes a bulky structure constituting at least part of the one main surface and having a gap for the absorbing substance to enter.

Assignees

• Zuiko Corp

Inventors

• Shimada Takahiro

Classifications

• A61F13/15772

  Control · CPC title

• A61F13/15658 Primary

  Forming continuous, e.g. composite, fibrous webs, e.g. involving the application of pulverulent material on parts thereof · CPC title