Rotating electric machine

Patent metadata

Field	Value
Publication number	US-12519362-B2
Application number	US-202217577938-A
Country	US
Kind code	B2
Filing date	Jan 18, 2022
Priority date	Jul 17, 2019
Publication date	Jan 6, 2026
Grant date	Jan 6, 2026

Abstract

An armature winding of multiple phases has a phase winding that is made of a plurality of partial windings for each phase. The partial winding includes a pair of intermediate conductor portions and crossover portions that connect the pair of intermediate conductor portions in an annular shape, and is configured by a conductor material being wound in multiple layers in the pair of intermediate conductor portions and the crossover portions. The intermediate conductor portions of the phases are arrayed in a predetermined order in the circumferential direction by one of the intermediate conductor portions of the pair of intermediate conductor portions of the partial winding of another phase being arranged between the pair of intermediate conductor portions of the partial winding. A sheet-shaped insulation covering body is provided in the intermediate conductor portion in a portion that opposes the intermediate conductor portion of the partial winding of another phase.

First claim

What is claimed is:

1 . A rotating electric machine comprising:
a field element that has a plurality of magnetic poles of which polarities alternate in a circumferential direction; an armature winding of multiple phases that has a phase winding that is made of a plurality of partial windings for each phase, and a supporting member that is provided on a side that is opposite the field element, of an inner side in a radial direction and an outer side in the radial direction of the armature winding, and supports the plurality of partial windings, in which the field element and the armature winding are provided such as to oppose each other in the radial direction, wherein: the partial winding includes a pair of intermediate conductor portions that are provided such as to extend in an axial direction and be separated at a predetermined interval in the circumferential direction, and crossover portions that are provided on one end side and another end side in the axial direction and connect the pair of intermediate conductor portions in an annular shape, and is configured by a conductor material being wound in multiple layers in the pair of intermediate conductor portions and the crossover portions so as to form a concentric winding; the intermediate conductor portions of the phases are arrayed in a predetermined order in the circumferential direction by one of the intermediate conductor portions of the pair of intermediate conductor portions of the partial winding of another phase being arranged between the pair of intermediate conductor portions of the partial winding; a sheet-shaped insulation covering body is provided in the intermediate conductor portion in a portion that opposes the intermediate conductor portion of the partial winding of another phase; the insulation covering body uses a film material that has at least a length of an insulation-covered area in the axial direction of one of the intermediate conductor portions as an axial-direction dimension, and is provided by the film material being wrapped in a state in which end portions in the circumferential direction of the film material overlap in a periphery of the one of the intermediate conductor portions; in the insulation covering body, a portion in which the film material overlaps is provided between intermediate conductor portions, of different pairs of the intermediate conductor portions, that are adjacent to each other in the circumferential direction; and to both sides in the circumferential direction of one of the pair of intermediate conductor portions of one phase, the intermediate conductor portions of another phase are arranged.

2 . The rotating electric machine according to claim 1 , wherein:
between the intermediate conductor portions, of the different pairs of the intermediate conductor portions, that are adjacent to each other in the circumferential direction, the overlap portions of the film material in the intermediate conductor portions do not have two overlaps where a right side of a left one of the adjacent intermediate conductor portions and a left side of a right one of the adjacent intermediate conductor portions is an overlap.

3 . The rotating electric machine according to claim 1 , wherein:
a separation distance between the intermediate conductor portions, of the different pairs of the intermediate conductor portions, that are adjacent to each other in the circumferential direction differs between the outer side in the radial direction and the inner side in the radial direction; and the overlap portion of the film material is provided on a side on which the separation distance is greater, of the outer side in the radial direction and the inner side in the radial direction of the intermediate conductor portion, between the intermediate conductor portions that are adjacent to each other in the circumferential direction.

4 . The rotating electric machine according to claim 3 , wherein:
the pair of intermediate conductor portions in the partial winding are provided such that straight lines that pass through circumferential-direction center portions of the intermediate conductor portions intersect each other; a configuration is such that the separation distance between the intermediate conductor portions that are adjacent to each other in the circumferential direction is greater on the outer side in the radial direction than the inner side in the radial direction; and the overlap portion of the film material is provided on the outer side in the radial direction and the inner side in the radial direction of the intermediate conductor portion, between the intermediate conductor portions, of the different pairs of the intermediate conductor portions, that are adjacent to each other in the circumferential direction.

5 . The rotating electric machine according to claim 1 , wherein:
the film material includes a film substrate and an adhesive layer that is provided on a surface on a side of the one of the intermediate conductor portions, of both surfaces of the film substrate, and has foamability, and is provided in a state in which the film material is bonded to the one of the intermediate conductor portions by the adhesive layer.

6 . The rotating electric machine according to claim 1 , wherein:
in each of the crossover portions on both sides in the axial direction of the partial windings, an insulation cover that insulates between the crossover portions of the partial windings of differing phases is mounted; and the insulation covering body is provided in an area from one of the intermediate conductor portions to a portion in the crossover portion that is covered by the insulation cover.

7 . The rotating electric machine according to claim 1 , wherein:
in each of the crossover portions on both sides in the axial direction of the partial windings, an insulation cover that insulates between the crossover portions of the partial windings of differing phases is mounted; and the insulation covering body is provided in an area that is not covered by the insulation cover.

8 . A rotating electric machine comprising:
a field element that has a plurality of magnetic poles of which polarities alternate in a circumferential direction; an armature winding of multiple phases that has a phase winding that is made of a plurality of partial windings for each phase, and a supporting member that is provided on a side that is opposite the field element, of an inner side in a radial direction and an outer side in the radial direction of the armature winding, and supports the plurality of partial windings, in which the field element and the armature winding are provided such as to oppose each other in the radial direction, wherein: the partial winding includes a pair of intermediate conductor portions that are provided such as to extend in an axial direction and be separated at a predetermined interval in the circumferential direction, and crossover portions that are provided on one end side and another end side in the axial direction and connect the pair of intermediate conductor portions in an annular shape, and is configured by a conductor material being wound in multiple layers in the pair of intermediate conductor portions and the crossover portions so as to form a concentric winding; the intermediate conductor portions of the phases are arrayed in a predetermined order in the circumferential direction by one of the intermediate conductor portions of the pair of intermediate conductor portions of the partial winding of another phase being arranged between the pair of intermediate conductor portions of the partial winding, and no tooth is provided between two intermediate conductor portions, of different pairs of the intermediate conductor portions, that are adjac

Assignees

• Denso Corp

Inventors

• Mawatari Yuuki
• Tamura Akito

Classifications

• H02K3/12

  arranged in slots · CPC title

• H02K2203/09

  Machines characterised by wiring elements other than wires, e.g. bus rings, for connecting the winding terminations · CPC title

• H02K3/521

  applicable to stators only · CPC title

• H02K11/21

  Devices for sensing speed or position, or actuated thereby (specially adapted for machines having non-mechanical commutating devices H02K29/06, H02K29/14) · CPC title

• H02K5/1735

  radially supporting the rotary shaft at only one end of the rotor (H02K5/1737 takes precedence) · CPC title