Separator plate with periodic surface structures in the nanometer to micrometer range

Patent metadata

Field	Value
Publication number	US-12519115-B2
Application number	US-202418656249-A
Country	US
Kind code	B2
Filing date	May 6, 2024
Priority date	Mar 10, 2020
Publication date	Jan 6, 2026
Grant date	Jan 6, 2026

Abstract

The present disclosure relates to a separator plate for an electrochemical system, wherein the separator plate has, at least in some regions, periodic surface structures with a mean spatial period of less than 10 μm. The disclosure additionally relates to a method for producing a separator plate for an electrochemical system, comprising the steps: providing a separator plate; irradiating the separator plate by means of a pulsed laser, wherein a pulse duration of the laser pulses is less than 1 ns; and creating periodic surface structures on the separator plate by way of the laser radiation.

First claim

The invention claimed is:

1 . A method for producing a separator plate for an electrochemical system, comprising the steps:
providing a separator plate; irradiating the separator plate by means of a pulsed laser, wherein a pulse duration of the laser pulses is less than 1 ns; and creating periodic surface structures on the separator plate by way of the laser radiation.

2 . The method according to claim 1 , wherein the laser radiation is linearly polarized.

3 . The method according to claim 2 , wherein the surface structures are oriented perpendicular to a polarization direction of the incident laser radiation.

4 . The method according to claim 1 , wherein a mean spatial period of the surface structures is at least 2% and/or at most 200%, of the laser wavelength used.

5 . The method according to claim 1 , wherein a beam diameter or a smallest lateral size of the laser beam is at least 20 μm.

6 . The method according to claim 1 , wherein additionally at least the regions provided with the periodic surface structures are coated with a coating at least in some sections, and the coating increases the electrical conductivity.

7 . The method according to claim 1 , wherein the separator plate has a plurality of webs and channels formed between the webs, wherein, at least on one surface of the separator plate, at least the webs and/or the rear webs formed as the rear side of the channel bottoms are irradiated with the laser substantially across the entire surface and/or in some sections, and the surface structures are created on the webs and/or on the rear webs.

8 . The method according to claim 1 , wherein said plurality of periodic surface structures is created within a spatially contiguous projection of the laser radiation onto the separator plate.

9 . The method according to claim 8 , wherein the periodic surface structures are brought about by optical interference of the incident laser radiation with an electromagnetic surface wave in the material of the separator plate that is generated by the laser pulse.

Assignees

• Reinz Dichtungs Gmbh

Inventors

• Gaugler Bernd
• Grafl Dieter
• Wenzel Stephan

Classifications

• H01M8/188

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• B23K26/0624 Primary

  using ultrashort pulses, i.e. pulses of 1 ns or less · CPC title

• B23K2101/36

  Electric or electronic devices · CPC title

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M8/026 Primary

  characterised by grooves, e.g. their pitch or depth · CPC title