Coil component and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-12518899-B2
Application number	US-202217695727-A
Country	US
Kind code	B2
Filing date	Mar 15, 2022
Priority date	Mar 23, 2021
Publication date	Jan 6, 2026
Grant date	Jan 6, 2026

Abstract

A coil component includes a main body having a main surface, an inductor wiring conductor arranged in the main body, and an extended conductor arranged in the main body so as to extend toward the main surface and electrically connected to the inductor wiring conductor. The extended conductor includes an end surface exposed on the main surface of the main body and an extending portion integrally formed with the end surface and arranged so as to extend along and on the main surface.

First claim

What is claimed is:

1 . A coil component comprising:
a main body having a main surface; an inductor wiring conductor arranged in the main body and extending in a length direction of the inductor wiring conductor; and an extended conductor arranged in the main body so as to extend toward the main surface and electrically connected to the inductor wiring conductor; wherein the extended conductor includes an end surface exposed on the main surface, and an extending portion that is integrally configured with the end surface and is arranged so as to extend along and on the main surface, the extending portion extending past the end surface of the extended conductor in a width direction of the inductor wiring conductor which is orthogonal to the length direction of the inductor wiring conductor without extending past the end surface of the extended conductor along the length direction of the inductor wiring conductor.

2 . The coil component according to claim 1 , further comprising:
a second extended conductor arranged in the main body so as to extend toward the main surface and electrically connected to the inductor wiring conductor, wherein the second extended conductor includes a second end surface exposed on the main surface and a second extending portion integrally configured with the second end surface and arranged so as to extend along and on the main surface, and the extending portion and the second extending portion are located in the same direction to each other with respect to the end surface and the second end surface, respectively.

3 . The coil component according to claim 1 , further comprising:
a second inductor wiring conductor arranged in the main body; and a third extended conductor arranged in the main body so as to extend toward the main surface and electrically connected to the second inductor wiring conductor; wherein the third extended conductor includes a third end surface exposed on the main surface, and a third extending portion integrally configured with the third end surface and arranged so as to extend along and on the main surface, and the extending portion and the third extending portion are located in the same direction to each other with respect to the end surface and the third end surface, respectively.

4 . The coil component according to claim 1 , wherein
the extended conductor is made of copper or a copper alloy.

5 . The coil component according to claim 1 , wherein
the main body includes a magnetic material.

6 . The coil component according to claim 1 , further comprising:
a plating film that covers the end surface and the extending portion.

7 . The coil component according to claim 1 , wherein
the inductor wiring conductor extends in a length direction of the inductor wiring conductor, and a depth of the extending portion in the main body decreases toward the main surface from an end of the extending portion at the extended conductor toward a free end of the extending portion along a width direction of the inductor wiring which is orthogonal to the length direction of the inductor wiring.

8 . The coil component according to claim 1 , wherein
the extended conductor is arranged so as to extend in a direction orthogonal to the main surface.

9 . The coil component according to claim 8 , wherein
the extending portion is located only on one side of the end surface when viewed from a direction orthogonal to the main surface.

10 . The coil component according to claim 8 , further comprising:
a second extended conductor arranged in the main body so as to extend toward the main surface and electrically connected to the inductor wiring conductor, wherein the second extended conductor includes a second end surface exposed on the main surface and a second extending portion integrally configured with the second end surface and arranged so as to extend along and on the main surface, and the extending portion and the second extending portion are located in the same direction to each other with respect to the end surface and the second end surface, respectively.

11 . The coil component according to claim 8 , further comprising:
a second inductor wiring conductor arranged in the main body; and a third extended conductor arranged in the main body so as to extend toward the main surface and electrically connected to the second inductor wiring conductor; wherein the third extended conductor includes a third end surface exposed on the main surface, and a third extending portion integrally configured with the third end surface and arranged so as to extend along and on the main surface, and the extending portion and the third extending portion are located in the same direction to each other with respect to the end surface and the third end surface, respectively.

12 . The coil component according to claim 8 , wherein
the extended conductor is made of copper or a copper alloy.

13 . The coil component according to claim 8 , wherein
the main body includes a magnetic material.

14 . The coil component according to claim 8 , further comprising:
a plating film that covers the end surface and the extending portion.

15 . The coil component according to claim 1 , wherein
the extending portion is located only on one side of the end surface when viewed from a direction orthogonal to the main surface.

16 . The coil component according to claim 15 , further comprising:
a second extended conductor arranged in the main body so as to extend toward the main surface and electrically connected to the inductor wiring conductor, wherein the second extended conductor includes a second end surface exposed on the main surface and a second extending portion integrally configured with the second end surface and arranged so as to extend along and on the main surface, and the extending portion and the second extending portion are located in the same direction to each other with respect to the end surface and the second end surface, respectively.

17 . The coil component according to claim 15 , further comprising:
a second inductor wiring conductor arranged in the main body; and a third extended conductor arranged in the main body so as to extend toward the main surface and electrically connected to the second inductor wiring conductor; wherein the third extended conductor includes a third end surface exposed on the main surface, and a third extending portion integrally configured with the third end surface and arranged so as to extend along and on the main surface, and the extending portion and the third extending portion are located in the same direction to each other with respect to the end surface and the third end surface, respectively.

18 . A coil component comprising:
a main body having a main surface; an inductor wiring conductor arranged in the main body and extending in a length direction of the inductor wiring conductor; and an extended conductor arranged in the main body so as to extend toward the main surface and electrically connected to the inductor wiring conductor; wherein the extended conductor includes an end surface exposed on the main surface, and an extending portion that is integrally configured with the end surface and is arranged so as to extend along and on the main surface, and a depth of the extending portion in the main body decreases toward the main surface from an end of the extending portion at the extended conductor toward a free end of the extending portion along a width direction of the inductor wiring which is orthogonal to the length direction

Assignees

• Murata Manufacturing Co

Inventors

• Kawakami Yuuki
• Yoshioka Yoshimasa
• Tominaga Ryuichiro
• Kunimori Keisuke

Classifications

• H01F27/2804

  Printed windings · CPC title

• H01F27/022

  Encapsulation · CPC title

• H01F41/10

  Connecting leads to windings (making electric connections in general H01R43/00) · CPC title

• H01F27/292

  Surface mounted devices · CPC title

• H01F5/04

  Arrangements of electric connections to coils, e.g. leads · CPC title