Current controlling element based on saturation of a magnetic circuit

Patent metadata

Field	Value
Publication number	US-12518898-B2
Application number	US-202117409890-A
Country	US
Kind code	B2
Filing date	Aug 24, 2021
Priority date	Aug 28, 2020
Publication date	Jan 6, 2026
Grant date	Jan 6, 2026

Abstract

A current controlling element includes: a first magnetic core forming a magnetic circuit; a coil for generating a magnetic flux in the first magnetic core when energized; a second magnetic core arranged at a distance from the first magnetic core; and a magnetoresistive conductor arranged in a first air gap between the first magnetic core and the second magnetic core.

First claim

What is claimed is:

1 . A current controlling element, comprising:
a first magnetic core forming a magnetic circuit; a coil configured to generate a magnetic flux in the first magnetic core when energized; two control terminals with the coil switched in-between the two control terminals; a second magnetic core arranged at a distance from the first magnetic core; a magnetoresistive conductor arranged in a first air gap between the first magnetic core and the second magnetic core; and two controlled current terminals with the magnetoresistive conductor switched in-between the two controlled current terminals such that a current in a second circuit comprising the magnetoresistive conductor and the two controlled current terminals is controlled by a current in a first circuit comprising the coil and the two control terminals, wherein during operation an additional magnetic flux above saturation of the first magnetic core is guided through the second magnetic core thereby exposing the magnetoresistive conductor to a magnetic field.

2 . The current controlling element of claim 1 , wherein the first magnetic core forms an open magnetic circuit having at least one second air gap.

3 . The current controlling element of claim 2 , wherein the first magnetic core comprises a first sub part and a separate second sub part with the at least one second air gap in between.

4 . The current controlling element of claim 1 , wherein the magnetoresistive conductor contacts the first magnetic core and the second magnetic core.

5 . The current controlling element of claim 1 , wherein a reluctance of the first magnetic core is at least ten times lower than a reluctance of first magnetic core together with the second magnetic core.

6 . The current controlling element of claim 1 , wherein the first magnetic core and/or the second magnetic core comprise Vanadium permendur.

7 . The current controlling element of claim 3 , wherein the first sub part comprises Vanadium permendur and/or the second sub part comprises a Mu-metal comprising a nickel-iron soft ferromagnetic alloy.

8 . The current controlling element of claim 1 , wherein a resistance of the magnetoresistive conductor increases with an increase of a magnetic flux through the magnetoresistive conductor.

9 . The current controlling element of claim 1 , wherein the magnetoresistive conductor has a semiconductor-metal hybrid structure and operates according to an Extraordinary magnetoresistance effect.

10 . The current controlling element of claim 1 , further comprising:
a resistor switched between the two controlled current terminals.

11 . A current controlling element, comprising:
a first magnetic core forming a magnetic circuit; a coil configured to generate a magnetic flux in the first magnetic core when energized; a second magnetic core arranged at a distance from the first magnetic core; and a magnetoresistive conductor arranged in a first air gap between the first magnetic core and the second magnetic core wherein the current controlling element is configured to have a nominal switching current Inom for a current I through the coil, wherein a magnetic flux density in the first magnetic core is at least ten times a magnetic flux density in the second magnetic core in a current range I<0.9·Inom, and wherein the magnetic flux density in the second magnetic core is at least 0.5 times the magnetic flux density in the first magnetic core in a current range I>1.1·Inom.

12 . The current controlling element of claim 11 , further comprising:
a housing with the nominal switching current Inom for the current I through the coil, or an information referring to the nominal switching current Inom printed on the housing.

13 . The current controlling element of claim 1 , wherein the first magnetic core forms a closed magnetic circuit without a second air gap.

14 . The current controlling element of claim 1 , wherein a cross section of portions of the first magnetic core closest to the magnetoresistive conductor and the second magnetic core is smaller than the cross section of other portions of the first magnetic core, and/or
wherein a saturation flux density of the portions of the first magnetic core closest to the magnetoresistive conductor and the second magnetic core is lower than the saturation flux density of the other portions of the first magnetic core.

15 . The current controlling element of claim 1 , further comprising:
a nominal switching current Inom for a current I through the coil, wherein a magnetic flux density in the first magnetic core is at least ten times a magnetic flux density in the second magnetic core in a current range I<0.9·Inom.

16 . The current controlling element of claim 1 , wherein the second magnetic core comprises a first protruding leg at a first end and a second protruding leg at a second leg, the first and second ends being opposite one another and the first and second protruding legs each protruding towards the first magnetic core and the magnetoresistive conductor.

17 . A method for controlling an output current, comprising:
providing a first magnetic core forming a magnetic circuit, a coil configured to generate a magnetic flux in the first magnetic core when energized, two control terminals with the coil switched in-between the two control terminals, a second magnetic core arranged at a distance form the first magnetic core, and a magnetoresistive conductor; arranging the magnetoresistive conductor in a first air gap between the first magnetic core and the second magnetic core; arranging a first and second controlled current terminal on the magnetoresistive conductor with the magnetoresistive conductor switched in-between the two controlled current terminals; energizing the coil with an input current to generate a magnetic flux in the first magnetic core; and controlling an output current between the first and second controlled current terminals on the magnetoresistive conductor by controlling the input current to the coil, wherein during operations an additional magnetic flux above saturation of the first magnetic core is guided through the second magnetic core thereby exposing the magnetoresistive conductor to a magnetic field.

Assignees

• Eaton Intelligent Power Ltd

Inventors

• Kopejtko Petr

Classifications

• H01F27/255

  made from particles (H01F27/26 takes precedence) · CPC title

• G01R15/185

  with compensation or feedback windings or interacting coils, e.g. 0-flux sensors (using galvano-magnetic field sensors G01R15/20; conversion of DC into AC using transductors G01R19/20) · CPC title

• H03K17/9515

  using non-linear magnetic devices · CPC title

• H03K17/80 Primary

  using non-linear magnetic devices; using non-linear dielectric devices {(H03K17/95, H03K17/97 take precedence)} · CPC title

• H01C10/103

  by using means responding to magnetic or electric fields, e.g. by addition of magnetisable or piezoelectric particles to the resistive material, or by an electromagnetic actuator · CPC title