Hatch reversal with keyhole transfer

Patent metadata

Field	Value
Publication number	US-12515410-B2
Application number	US-202017783444-A
Country	US
Kind code	B2
Filing date	Nov 19, 2020
Priority date	Dec 10, 2019
Publication date	Jan 6, 2026
Grant date	Jan 6, 2026

Abstract

Disclosed is a method for providing control data for manufacturing a three-dimensional object including accessing computer-based model data of at least one portion of the object, at least one data model specifying the scanning of locations of the region to be selectively solidified, using at least one beam along a first trajectory and a second trajectory substantially parallel thereto, the motion vectors of the beams in the construction plane having mutually opposite directional components during the scan along the two trajectories, and the distance between a starting point of the second trajectory and an end point of the previously scanned first trajectory is less than half a beam width of the beam at the end point of the first trajectory; and providing control data of the at least one data model for the generation of a control data set.

First claim

What is claimed:

1 . An additive manufacturing method for manufacturing a three-dimensional object, comprising:
manufacturing the three-dimensional object with an additive manufacturing apparatus by applying a building material layer upon layer and by sintering or melting the building material in a building plane by supplying radiation energy to positions in each layer assigned to a cross-section of the three-dimensional object in that the positions are scanned with at least one beam along a plurality of trajectories in accordance with a set of energy input parameter values; accessing computer-based model data of at least one portion of the three-dimensional object; generating at least one data model of a region of a layer of the building material to be selectively solidified, wherein the data model specifies a scanning of positions of the region to be selectively solidified by moving the at least one beam along a first trajectory and along a second trajectory substantially parallel to the first trajectory, wherein movement vectors of the at least one beam in the building plane have directional components opposed to each other during the scanning along the first trajectory and the second trajectory, wherein an initial point of the second trajectory has a distance from a terminal point of the first trajectory that is smaller than half of a beam width of the at least one beam at the terminal point of the first trajectory, wherein the generating step specifies a movement of the at least one beam on a continuous turn path between the terminal point and the initial point and wherein the first trajectory has a curved section immediately before the terminal point and/or the second trajectory has a curved section immediately after a starting point; and providing control data according to the at least one data model generated in the generating step for a generation of a control data set for the additive manufacturing apparatus, wherein the manufacturing of the three-dimensional object is controlled by the control data set.

2 . The method of claim 1 , wherein the control data are provided for the manufacturing of the three-dimensional object from a metal-based building material and wherein a radiant flux incident on the initial point and/or a radiant flux incident on the terminal point are set such that keyhole welding occurs when the radiation energy acts on the building material.

3 . The method according to claim 1 , wherein a first movement speed v1 is set for movement of the at least one beam along the first trajectory, wherein the at least one beam is moved across the terminal point with at least 80% of a value of the first movement speed, and/or a second movement speed v2 is set for the movement of the at least one beam along the second trajectory, wherein the at least one beam is moved across the initial point with at least 80% of a value of the second movement speed v2.

4 . The method according to claim 1 , wherein a direction of incidence of the at least one beam at the initial point of the second trajectory is set such that an angle to a direction of incidence of the at least one beam at the terminal point of the first trajectory is smaller than 15°.

5 . The method according to claim 1 , wherein the at least one beam includes at least a first beam and a second beam, the first beam being directed to the initial point of the second trajectory and being different from the second beam that was directed to the terminal point of the first trajectory.

6 . The method according to claim 1 , wherein the generating step includes specifying a solidification of the region by at least a first partial region and a second partial region, wherein each of the partial regions comprises a plurality of first and second trajectories,
wherein the first partial region and the second partial region adjoin each other at a boundary such that initial points and terminal points of the first and second trajectories of the first partial region adjoin initial points and terminal points of the first and second trajectories of the second partial region; and wherein the initial points of the second trajectories of one of the first and second partial regions face an interspace between initial points of the second trajectories in the other of the first and second partial regions and/or face an interspace between the second trajectories in the other of the first and second partial regions.

7 . The method according to claim 1 , wherein a direction in the building plane in which the at least one beam is moved away from the terminal point of the first trajectory and a direction in the building plane in which the at least one beam is moved towards the initial point of the second trajectory are at an angle that is larger than or equal to 20° and/or smaller than or equal to 100°.

Assignees

• Eos Gmbh Electro Optical Systems

Inventors

• Holfelder Peter
• Philippi Jochen
• Seyfert Christoph

Classifications

• B22F10/366

  Scanning parameters, e.g. hatch distance or scanning strategy · CPC title

• B29C64/153

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• B33Y50/00

  Data acquisition or data processing for additive manufacturing · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title