Systems and methods for tracking surgical instruments

Patent metadata

Field	Value
Publication number	US-12514536-B2
Application number	US-202218080098-A
Country	US
Kind code	B2
Filing date	Dec 13, 2022
Priority date	Dec 13, 2022
Publication date	Jan 6, 2026
Grant date	Jan 6, 2026

Abstract

A system for tracking a surgical instrument includes a pattern and a sensor assembly. The pattern is configured for positioning on a first surgical instrument and has a plurality of first markers longitudinally spaced relative to one another and a plurality of second markers circumferentially spaced relative to one another. The sensor assembly is configured to operably couple to a second surgical instrument and includes at least one sensor. The at least one sensor is configured to detect at least one of the first markers, thereby enabling determination of longitudinal translation of the first surgical instrument relative to the second surgical instrument, and to detect an at least one of the second markers, thereby enabling determination of rotation of the first surgical instrument relative to the second surgical instrument.

First claim

What is claimed is:

1 . A system for surgical instrument tracking, comprising:
a pattern on a first surgical instrument, the pattern having a plurality of tracking markers, the plurality of tracking markers including a plurality of first markers and a plurality of second markers; a sensor assembly configured to operably couple to a second surgical instrument, the sensor assembly including at least one sensor configured to detect multiple tracking markers of the plurality of tracking markers, yielding detected multiple tracking markers including at least one first marker of the plurality of first markers and at least one second marker of the plurality of second markers; and electronics coupled to the sensor assembly and configured to determine, based on the detected multiple tracking markers, each of: longitudinal translation of the first surgical instrument relative to the second surgical instrument, axial rotation of the first surgical instrument relative to the second surgical instrument, and off-axis tilt of the first surgical instrument relative to the second surgical instrument.

2 . The system according to claim 1 , wherein the at least one sensor includes:
at least one first sensor configured to detect the at least one first marker of the plurality of first markers; and at least one second sensor configured to detect the at least one second marker of the plurality of second markers.

3 . The system according to claim 1 , wherein the at least one sensor is an optical sensor, and wherein the plurality of first markers are optically distinct from the plurality of second markers.

4 . The system according to claim 1 , wherein the at least one sensor includes:
at least two first sensors, each of the at least two first sensors configured to detect the at least one first marker of the plurality of first markers, wherein the at least two first sensors are longitudinally spaced relative to one another.

5 . The system according to claim 4 , wherein the at least two first sensors enable determination, by the electronics, of a direction of the longitudinal translation of the first surgical instrument relative to the second surgical instrument.

6 . The system according to claim 1 , wherein the at least one sensor includes:
at least two second sensors, each of the at least two second sensors configured to detect the at least one second marker of the plurality of second, wherein the at least two second sensors are circumferentially spaced relative to one another.

7 . The system according to claim 6 , wherein the at least two second sensors enable determination, by the electronics, of a direction of the axial rotation of the first surgical instrument relative to the second surgical instrument.

8 . A surgical system for surgical instrument tracking, the surgical system comprising:
a first surgical instrument including a pattern having a plurality of first markers arranged for detection in response to longitudinal translation of the first surgical instrument and a plurality of second markers arranged for detection in response to rotation of the first surgical instrument; a second surgical instrument configured to guide the first surgical instrument such that the first surgical instrument is permitted to translate longitudinally and rotate relative to the second surgical instrument, and such that the first surgical instrument is constrained relative to the second surgical instrument in at least one other degree of freedom, the second surgical instrument including an imaging assembly configured to image a field of view at an internal surgical site; a sensor assembly operably coupled to the second surgical instrument, the sensor assembly including at least one sensor configured to detect at least one first marker of the plurality of first markers, thereby enabling determination of longitudinal translation of the first surgical instrument relative to the field of view at the internal surgical site; and
detect at least one second marker of the plurality of second markers, thereby enabling determination of rotation of the first surgical instrument relative to the field of view at the internal surgical site.

9 . The surgical system according to claim 8 , wherein the sensor assembly is integrated into the second surgical instrument.

10 . The surgical system according to claim 8 , wherein the sensor assembly is removably coupled to the second surgical instrument.

11 . The surgical system according to claim 8 , wherein the at least one sensor includes:
at least one first sensor configured to detect the at least one first marker of the plurality of first markers; and at least one second sensor configured to detect the at least one second marker of the plurality of second markers.

12 . The surgical system according to claim 8 , wherein the at least one sensor includes:
at least two first sensors, each of the at least two first sensors configured to detect the at least one first marker of the plurality of first markers; and at least two second sensors, each of the at least two second sensors configured to detect the at least one second marker of the plurality of second.

13 . The surgical system according to claim 8 , wherein at least one of:
the at least two first sensors enable determination of a direction of the longitudinal translation of the first surgical instrument relative to the second surgical instrument; or the at least two second sensors enable determination of a direction of the rotation of the first surgical instrument relative to the second surgical instrument.

14 . The surgical system according to claim 8 , wherein the at least one sensor is an optical sensor and wherein the plurality of first markers are optically distinct from the plurality of second markers.

15 . The surgical system according to claim 8 , wherein the second surgical instrument defines a passage configured to receive at least a portion of the first surgical instrument, and wherein the first surgical instrument is configured to longitudinally translate and rotate within and relative to the passage of the second surgical instrument.

16 . The surgical system according to claim 15 , wherein a sensing region of each of the at least one sensors intersects the passage or an extension volume of the passage.

17 . The surgical system according to claim 16 , wherein the pattern is disposed on an exterior cylindrical surface of the first surgical instrument.

18 . A method of surgical instrument tracking, the method comprising:
detecting a plurality of tracking markers associated with a first surgical instrument, wherein the detecting includes detecting at least one first marker of the plurality of tracking markers with at least one first sensor associated with a second surgical instrument and detecting at least one second marker of the plurality of tracking markers with at least one second sensor associated with the second surgical instrument; and determining, based on the detecting of the plurality of tracking markers, each of: longitudinal translation of the first surgical instrument relative to the second surgical instrument, axial rotation of the first surgical instrument relative to the second surgical instrument, and off-axis tilt of the first surgical instrument relative to the second surgical instrument.

19 . The method according to claim 18 , wherein:
determining the longitudinal translation of the first surgical instrument relative to the second surgical instrument includes determining longitudinal translation of the first su

Assignees

• Covidien Lp

Inventors

• Montayre Rommel N
• Prior Scott J
• Whisler Jordan A
• Begg Nikolai D

Classifications

• A61B8/4254

  using sensors mounted on the probe · CPC title

• A61B2090/3983

  Reference marker arrangements for use with image guided surgery · CPC title

• A61B2034/2065

  Tracking using image or pattern recognition · CPC title

• A61B34/20

  Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis · CPC title

• A61B90/361

  Image-producing devices, e.g. surgical cameras · CPC title