Battery module having structure capable of rapid cooling, and ESS comprising same

Patent metadata

Field	Value
Publication number	US-12512533-B2
Application number	US-202117625984-A
Country	US
Kind code	B2
Filing date	Jan 15, 2021
Priority date	Feb 27, 2020
Publication date	Dec 30, 2025
Grant date	Dec 30, 2025

Abstract

A battery module includes a plurality of battery cells; a module housing configured to accommodate a cell stack including the plurality of battery cells; and a sprinkler provided through the module housing at one side of the cell stack in a stacking direction, and the sprinkler includes a coupler positioned at an outer side of the module housing and connected to a supply tube that supplies a cooling fluid; a sprinkler head positioned at an inner side of the module housing and connected to the coupler; and an insulation cover including a fixing portion fixed to the module housing and a cover portion fixed to the fixing portion by a bonding layer to cover the sprinkler head and configured to be separated from the fixing portion over a reference temperature as a bonding force of the bonding layer is decreased or lost.

First claim

What is claimed is:

1 . A battery module, comprising:
a cell stack including a plurality of battery cells; a module housing configured to accommodate the cell stack; and a sprinkler provided through the module housing at one side of the cell stack in a stacking direction, wherein the sprinkler includes: a coupler positioned at an outer side of the module housing and configured to be connected to a supply tube that supplies a cooling fluid; a sprinkler head positioned at an inner side of the module housing and connected to the coupler; and an insulation cover including a fixing portion fixed to the module housing and a cover portion fixed to the fixing portion by a bonding layer to cover the sprinkler head and configured to be separated from the fixing portion when a temperature in the module housing exceeds a reference temperature as a bonding force of the bonding layer is decreased or lost, wherein the fixing portion is attached to an inner side of the module housing and the cover portion extends from the fixing portion and surrounds the sprinkler head, and wherein the cover portion has at least one aperture.

2 . The battery module according to claim 1 , wherein the module housing includes:
a pair of base covers configured to cover a lower surface and an upper surface of the cell stack, respectively; a pair of side covers configured to cover side surfaces of the cell stack; a front cover configured to cover a front surface of the cell stack; and a rear cover configured to cover a rear surface of the cell stack.

3 . The battery module according to claim 2 , wherein the battery module comprises a pair of bus bar frames coupled to a first side and a second side of the cell stack in a width direction, respectively.

4 . The battery module according to claim 3 , wherein the sprinkler is provided through the rear cover and positioned in an empty space formed between a bus bar frame of the pair of bus bar frames and a side cover of the pair of side covers.

5 . The battery module according to claim 1 , wherein the sprinkler head includes:
a glass bulb provided to block a cooling fluid injection hole of the coupler and configured to be ruptured to open the cooling fluid injection hole when the temperature inside the battery module increases over the reference temperature or when a flow rate of gas inside the battery module increases over a reference value; and a holding bracket configured to fix the glass bulb while surrounding the glass bulb.

6 . The battery module according to claim 1 , wherein the insulation cover includes a first region facing the cell stack and the bus bar frame and a second region other than the first region, and
wherein the first region is formed such that a closed area is greater than an opened area, and the second region is formed such that an opened area is greater than a closed area.

7 . The battery module according to claim 6 , wherein the first region has at least one cover hole for injecting the cooling fluid.

8 . The battery module according to claim 3 , wherein the battery module comprises:
an air inlet formed through the front cover; an air outlet formed through the rear cover; and an expansion pad disposed at an inner side of the air inlet and the air outlet and configured to at least partially close the air inlet and the air outlet by expanding when contacting the cooling fluid introduced into the battery module.

9 . The battery module according to claim 8 , wherein the expansion pad is attached onto an inner surface of the module housing.

10 . The battery module according to claim 8 , wherein the expansion pad is at least partially inserted into an accommodation groove formed at an inner surface of the module housing.

11 . The battery module according to claim 8 , wherein the battery module comprises mesh plates respectively disposed at opposite sides of the expansion pad to guide an expanding movement of the expansion pad.

12 . The battery module according to claim 8 , wherein the air inlet and the air outlet are respectively formed at locations corresponding to an empty space formed between the pair of bus bar frames and the pair of side covers.

13 . The battery module according to claim 1 , wherein the cover portion is hinged to the fixing portion and is opened by rotating downward of the sprinkler head.

14 . An energy storage system (ESS), comprising a plurality of battery modules according to claim 1 .

15 . The battery module according to claim 1 , wherein the cover portion includes a sidewall extending from the fixing portion and an end wall, and
wherein the at least one aperture is in the end wall.

16 . A battery module, comprising:
a cell stack including a plurality of battery cells; a module housing configured to accommodate the cell stack; and a sprinkler provided through the module housing at one side of the cell stack in a stacking direction, wherein the sprinkler includes: a coupler positioned at an outer side of the module housing and configured to be connected to a supply tube that supplies a cooling fluid; a sprinkler head positioned at an inner side of the module housing and connected to the coupler; and an insulation cover including a fixing portion fixed to the module housing and a cover portion fixed to the fixing portion by a bonding layer to cover the sprinkler head and configured to be separated from the fixing portion when a temperature in the module housing exceeds a reference temperature as a bonding force of the bonding layer is decreased or lost, wherein the cover portion has at least one aperture, wherein the cover portion includes a sidewall extending from the fixing portion and an end wall, and wherein the at least one aperture is in the sidewall wall.

17 . The battery module according to claim 16 , wherein the at least one aperture is a plurality of apertures.

18 . The battery module according to claim 1 , wherein the cover portion is hingedly coupled to the fixing portion.

19 . A battery module, comprising:
a cell stack including a plurality of battery cells; a module housing configured to accommodate the cell stack; and a sprinkler provided through the module housing at one side of the cell stack in a stacking direction, wherein the sprinkler includes: a coupler positioned at an outer side of the module housing and configured to be connected to a supply tube that supplies a cooling fluid; a sprinkler head positioned at an inner side of the module housing and connected to the coupler; and an insulation cover including a fixing portion fixed to the module housing and a cover portion fixed to the fixing portion by a bonding layer to cover the sprinkler head and configured to be separated from the fixing portion when a temperature in the module housing exceeds a reference temperature as a bonding force of the bonding layer is decreased or lost, wherein the cover portion has at least one aperture, wherein the fixing portion has a first part inside the module housing and a second part outside the module housing, and wherein the fixing part has a central aperture.

20 . The battery module according to claim 1 , wherein a width of the fixing portion is greater than a width of the cover portion.

Assignees

• Lg Energy Solution Ltd

Inventors

• Kim Seung-Hyun
• Jeong Ji-Won
• Bae Kyung-Hyun
• Shin Jin-Kyu
• Lee Jin-Kyu

Classifications

• H01M50/507

  comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules · CPC title

• H01M50/143

  Fireproof; Explosion-proof · CPC title

• H01M50/24

  adapted for protecting batteries from their environment, e.g. from corrosion (thermal insulation H01M10/658) · CPC title

• H01M10/613

  Cooling or keeping cold · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title