System and method for calibrating offset of pressure sensor for fuel cell

Patent metadata

Field	Value
Publication number	US-12512496-B2
Application number	US-202217893320-A
Country	US
Kind code	B2
Filing date	Aug 23, 2022
Priority date	Feb 24, 2022
Publication date	Dec 30, 2025
Grant date	Dec 30, 2025

Abstract

A system and method for calibrating an offset of a pressure sensor for a fuel cell including one or more fuel cell modules in which power generation is individually controlled by independently supplying hydrogen or air to a fuel cell stack includes a pressure sensor to sense a pressure of the hydrogen supplied to the fuel cell stack, a monitoring unit which monitors whether offset calibration of the pressure sensor of the one or more fuel cell modules is required, a power generation control unit which individually controls the one or more fuel cell modules to continue or stop power generation, and a calibration control unit which calibrates the offset of the pressure sensor of the fuel cell module in a state where power generation is stopped based on a preset offset calibration period or the monitoring of the monitor unit as to whether calibration is required.

First claim

The invention claimed is:

1 . A system for calibrating an offset of a pressure sensor for a fuel cell, the system comprising:
one or more fuel cell modules in which power generation is individually controlled by independently supplying hydrogen or air to a fuel cell stack, the one or more fuel cell modules each including a pressure sensor to sense a pressure of the hydrogen supplied to the fuel cell stack; a monitoring unit configured to monitor whether offset calibration of the pressure sensor of the one or more fuel cell modules is required; a power generation control unit configured to individually control the one or more fuel cell modules to continue or stop power generation; and a calibration control unit configured to calibrate the offset of the pressure sensor of the fuel cell module in a state where power generation is stopped based on a preset offset calibration period or the monitoring of the monitor unit as to whether calibration is required; wherein the calibration control unit is configured to calibrate the offset of the pressure sensor using atmospheric pressure as a reference value.

2 . The system according to claim 1 , wherein the monitoring unit is configured to monitor whether the calibration of the pressure sensor is urgently required based on an output value of the pressure sensor or a power generation state of the fuel cell stack.

3 . The system according to claim 2 , wherein the pressure sensor included in each of the one or more fuel cell modules includes a plurality of sensors, and the monitoring unit is configured to determine that the calibration of the pressure sensor is required if an error between output values from the plurality of sensors included in the pressure sensor is greater than or equal to a preset error.

4 . The system according to claim 2 , wherein the monitoring unit is configured to determine that the calibration of the pressure sensor is required if a ratio of a minimum cell voltage to an average cell voltage of the fuel cell stack is less than or equal to a predetermined ratio.

5 . The system according to claim 2 , wherein the calibration control unit is configured to determine that general calibration is required when the calibration of the pressure sensor is not urgently required through the monitoring unit, and the calibration control unit is configured to calibrate the offset of the pressure sensor when the fuel cell module is normally stopped or shut down.

6 . The system according to claim 2 , wherein the power generation unit is configured to forcibly stop the power generation of the fuel cell module determined to require urgent calibration of the pressure sensor by the monitoring unit, and
wherein the calibration control unit is configured to calibrate the offset of the pressure sensor of the fuel cell module in which power generation is stopped in the power generation control unit.

7 . The system according to claim 1 , wherein each of the one or more fuel cell modules includes a low voltage battery which is charged to store a generated power of the fuel cell stack or discharged to supplement the generated power of the fuel cell stack,
and wherein the power generation control unit charges the low voltage battery included in the fuel cell module, which is determined to require the calibration of the pressure sensor by the monitoring unit, to a preset first required charge amount based on a power consumption in a state where the power generation of the fuel cell module is stopped and an amount of power required for restart, and then stops the power generation of the fuel cell module determined to require the calibration of the pressure sensor by the monitoring unit.

8 . The system according to claim 1 , further comprising a high voltage battery which stores a power output from the one or more fuel cell modules or is discharged to supplement the power output from the one or more fuel cell module,
wherein the power generation control unit charges the high voltage battery to a preset second required charge amount based on a number of the fuel cell module determined to require the calibration of the pressure senor by the monitoring unit, and then stops the power generation of the fuel cell module determined to require the calibration of the pressure sensor by the monitoring unit.

9 . The system according to claim 1 , wherein the monitoring unit is configured to set an offset calibration sequence of the pressure sensor based on a deviation from an average value of an offset size of the pressure sensor included in the one or more fuel cell modules,
and wherein the power generation control unit sequentially stops the power generation of the fuel cell module determined to require the calibration of the pressure sensor according to the sequence set by the monitoring unit.

10 . The system according to claim 1 , wherein the monitoring unit is configured to set an offset calibration sequence of the pressure sensor based on an offset sign of the pressure sensor included in the one or more fuel cell modules,
and wherein the power generation control unit sequentially stops the power generation of the fuel cell module determined to require the calibration of the pressure sensor according to the sequence set by the monitoring unit.

11 . A method for calibrating an offset of a pressure sensor for a fuel cell, the method comprising:
providing at least one fuel cell modules each including a pressure sensor to sense a pressure of hydrogen supplied to a fuel cell stack, and providing a monitoring unit configured to monitor whether an offset calibration of the pressure sensor is required, a power generation control unit configured to control power generation, and a calibration control unit configured to calibrate the offset of the pressure sensor; monitoring, by the monitoring unit, whether the offset calibration of a pressure sensor is required; controlling, by the power generation control unit, each of the at least one fuel cell modules to continue or stop the power generation according to the monitoring result; and calibrating, by the calibration control unit, the offset of the pressure sensor of the fuel cell module in a state where the power generation is stopped based on a preset offset calibration period or whether the calibration is required in the monitoring step; wherein the calibration control unit us configured to calibrate the offset pressure sensor using atmospheric pressure as a reference value.

12 . The method according to claim 11 , wherein in the monitoring step, whether the calibration of the pressure sensor is urgently required is monitored based on an output value of the pressure sensor or a power generation state of the fuel cell stack.

13 . The method according to claim 12 , wherein in the monitoring step, it is determined that the calibration of the pressure sensor is required if an error between output values from a plurality of sensors included in the pressure sensor included in each of the one or more fuel cell modules is greater than or equal to a preset error.

14 . The method according to claim 12 , wherein in the monitoring step, it is determined that the calibration of the pressure sensor is required if a ratio of a minimum cell voltage to an average cell voltage of the fuel cell stack is less than or equal to a predetermined ratio.

15 . The method according to claim 12 , wherein in the controlling step, the power generation of the fuel cell module determined to require urgent calibration of the pressure sensor in the monitoring step is controlled to be forcibly stopped, and
in the calibrating step, the offset of the pressu

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Lee Seung Hwan
• Kim Seon Hak
• Jeong Seong Cheol

Classifications

• H01M8/04955

  Shut-off or shut-down of fuel cells · CPC title

• B60L58/40

  for controlling a combination of batteries and fuel cells · CPC title

• H01M8/04947

  of auxiliary devices, e.g. batteries, capacitors · CPC title

• H01M8/04619 Primary

  of fuel cell stacks · CPC title

• H01M8/04228

  during shut-down · CPC title