Relay device and power supply device for vehicle

Patent metadata

Field	Value
Publication number	US-12512286-B2
Application number	US-202318367769-A
Country	US
Kind code	B2
Filing date	Sep 13, 2023
Priority date	Sep 22, 2022
Publication date	Dec 30, 2025
Grant date	Dec 30, 2025

Abstract

A relay device includes a first contact, a second contact, a first conductor, a second conductor, a housing, and a heat transfer member. The first contact and the second contact are switchable between a state of being close to each other and a state of being separated from each other. The first contact is electrically coupled at the first conductor. the second contact is electrically coupled at the second conductor. The housing accommodates the first contact, the second contact, the first conductor, and the second conductor. The heat transfer member is higher in thermal conductivity than the housing. The heat transfer member extends from outside the housing to inside the housing and is in contact with one or both of the first conductor and the second conductor.

First claim

The invention claimed is:

1 . A relay device comprising:
a first contact and a second contact that are switchable between a state of being close to each other and a state of being separated from each other; a first conductor where the first contact is electrically coupled; a second conductor where the second contact is electrically coupled; a housing accommodating the first contact, the second contact, the first conductor, and the second conductor; and a heat transfer member being higher in thermal conductivity than the housing, wherein the heat transfer member extends from outside the housing to inside the housing and is in contact with one or both of the first conductor and the second conductor, and wherein the heat transfer member directly contacts one or both of the first conductor and the second conductor.

2 . The relay device according to claim 1 , wherein the heat transfer member comprises a fin disposed outside the housing.

3 . The relay device according to claim 1 , wherein the first conductor comprises a conductor bar where the first contact is fixed, and
wherein the heat transfer member is in contact with the conductor bar.

4 . The relay device according to claim 1 , wherein the second conductor comprises a movable conductor bar where the second contact is fixed, and
wherein the heat transfer member is configured to come into contact with the movable conductor bar when the second contact is separated from the first contact.

5 . A power supply device for a vehicle, the vehicle comprising a power source configured to generate power to drive the vehicle and a power source chamber where the power source is disposed, the power supply device comprising:
an electric power line; and the relay device according to claim 1 , the relay device being configured to open and close an electric path of the electric power line, wherein the relay device is disposed in the power source chamber.

6 . The relay device according to claim 1 , wherein the heat transfer member is in contact with the first conductor inside the housing and balances a temperature of the first conductor and a temperature of outside the housing.

7 . The relay device according to claim 1 , wherein the heat transfer member is brought into contact with the first conductor inside the housing by bolt coupling.

8 . The relay device according to claim 1 , wherein the heat transfer member is in contact with the second conductor inside the housing and balances a temperature of the second conductor and a temperature of outside the housing.

9 . The relay device according to claim 1 , wherein the heat transfer member is brought into contact with the second conductor inside the housing by bolt coupling.

10 . The relay device according to claim 1 , wherein the heat transfer member is an integral structure.

11 . The relay device according to claim 1 , wherein a surface of the heat transfer member is in direct contact with one or both of the first conductor and the second conductor.

12 . The relay device according to claim 1 , wherein the heat transfer member includes an angled surface.

13 . The relay device according to claim 1 , wherein the second conductor comprises a movable conductor bar where the second contact is fixed,
wherein the movable conductor bar is configured to move within the housing between (i) a first position where the second contact contacts the first contact and (ii) a second position where the second contact is separated from the first contact, wherein the heat transfer member is separated from the movable conductor bar when the movable conductor bar is in the first position, and wherein the heat transfer member is in direct contact with the movable conductor bar when the movable conductor bar is in the second position.

14 . The relay device according to claim 13 , further comprising a spring that presses the movable conductor bar in the second position toward the heat transfer member.

15 . The relay device according to claim 1 , wherein the heat transfer member comprises a first heat transfer member and a second heat transfer member separated from the first heat transfer member,
wherein the first conductor comprises a fixed conductor bar where the first contact is fixed, wherein the fixed conductor bar is fixed inside the housing, wherein the first heat transfer member is in direct contact with the first conductor bar, wherein the second conductor comprises a movable conductor bar where the second contact is fixed, wherein the movable conductor bar is configured to move within the housing between (i) a first position where the second contact contacts the first contact and (ii) a second position where the second contact is separated from the first contact, wherein the second heat transfer member is separated from the movable conductor bar when the movable conductor bar is in the first position, and wherein the second heat transfer member is in direct contact with the movable conductor bar when the movable conductor bar is in the second position.

16 . The relay device according to claim 15 , further comprising a spring that presses the movable conductor bar in the second position toward the second heat transfer member.

17 . The relay device according to claim 16 , further comprising a first terminal disposed outside the housing and a second terminal disposed outside the housing,
wherein the first conductor electrically couples the first contact and the first terminal, wherein the second conductor electrically couples the second contact and the second terminal, wherein the second conductor comprises the spring, and wherein the spring electrically couples the second contact and the second terminal.

18 . The relay device according to claim 1 , wherein the heat transfer member comprises an electrical insulating film disposed on a surface of the heat transfer member in contact with one or both of the first conductor and the second conductor.

19 . A relay device comprising:
a first contact and a second contact that are switchable between a state of being close to each other and a state of being separated from each other; a first conductor where the first contact is electrically coupled; a second conductor where the second contact is electrically coupled; a housing accommodating the first contact, the second contact, the first conductor, and the second conductor; and a heat transfer member being higher in thermal conductivity than the housing, wherein the heat transfer member extends from outside the housing to inside the housing and is in contact with one or both of the first conductor and the second conductor, and wherein the housing includes an opening that the heat transfer member extends through the opening to inside the housing.

20 . A relay device comprising:
a first contact and a second contact that are switchable between a state of being close to each other and a state of being separated from each other; a first conductor where the first contact is electrically coupled; a second conductor where the second contact is electrically coupled; a housing accommodating the first contact, the second contact, the first conductor, and the second conductor; a first heat transfer member being higher in thermal conductivity than the housing; and a second heat transfer member being higher in thermal conductivity than the housing, wherein the first heat transfer member extends from outside the housing to inside the housing and is in contact with the first conductor, an

Assignees

• Subaru Corp

Inventors

• Sato Tomoya
• Sumiyoshi Makoto

Classifications

• H01H50/12

  Ventilating; Cooling; Heating (for operating electrothermal relays H01H61/013) · CPC title

• B60R16/03 Primary

  for supply of electrical power to vehicle subsystems {or for (circuit arrangements for charging batteries H02J7/00)} · CPC title

• H01H2085/208

  specially adapted for vehicles · CPC title

• H01H50/24

  Parts rotatable or rockable outside coil · CPC title

• H01H50/54

  Contact arrangements · CPC title