Methods and systems for separating metals

Patent metadata

Field	Value
Publication number	US-12508518-B2
Application number	US-202519244135-A
Country	US
Kind code	B2
Filing date	Jun 20, 2025
Priority date	Mar 4, 2020
Publication date	Dec 30, 2025
Grant date	Dec 30, 2025

Abstract

Methods and systems for separating a first metal from a metal-containing feed stream are provided. The method can include applying solar energy, for example, by focusing one or more mirrors in one or more heliostats, to heat a metal-containing feed stream in a heating zone to a first temperature to produce a first vapor including the first metal. The first vapor can be condensed in a condensation zone to produce a first liquid including the first metal, and the first liquid can be collected. The system can include a separation unit include a heating zone in fluid communication with a condensation zone and a means for applying solar energy to heat a metal-containing feed stream disposed in the heating zone.

First claim

What is claimed is:

1 . A method for separating metals from a multiple metal-containing feed stream comprising a first metal and a second metal, the method comprising:
(i) recovering the first metal by:
applying solar energy using one or more heliostats to heat the multiple metal-containing feed stream in a heating zone to a first temperature thereby producing a first vapor comprising the first metal, wherein the second metal does not substantially vaporize at the first temperature and the second metal remains in the multiple metal-containing feed stream;
condensing the first vapor in a condensation zone at a second temperature to produce a first liquid comprising the first metal; and
collecting the first liquid comprising the first metal; and
(ii) recovering the second metal remaining in the multiple metal-containing feed stream by:
applying solar energy using the one or more heliostats to heat the multiple metal-containing feed stream comprising the second metal in the heating zone to produce a second vapor comprising the second metal; and
condensing the second vapor to produce a second liquid comprising the second metal.

2 . The method of claim 1 , wherein the multiple metal-containing feed stream is derived from black sands, a metal mining stream, or a waste stream.

3 . The method of claim 1 , wherein the second metal has a higher boiling point than the first metal.

4 . The method of claim 1 , wherein the heating zone is maintained at a pressure less than or equal to about 100,000 Pa during heating of the multiple metal-containing feed stream.

5 . The method of claim 1 , wherein the one or more heliostats comprise mirrors arranged to reflect sunlight to at least one focal vertex, and wherein the heating zone is disposed in proximity to the at least one focal vertex.

6 . The method of claim 5 , wherein the focal vertex is disposed at least about 25 meters above the mirrors.

7 . The method of claim 1 , wherein the first metal is selected from the group consisting of platinum and palladium, and wherein the second metal is selected from the group consisting of an alkali metal, an alkaline earth metal, and a basic metal.

8 . The method of claim 1 , wherein the first temperature is greater than or equal to about 2,000° C. and less than or equal to about 4,000° C.

9 . The method of claim 1 , wherein the multiple metal-containing feed stream further comprises a non-metal impurity selected from the group consisting of carbon, hydrogen, an oxide, and a carbide.

10 . The method of claim 1 , further comprising solidifying at least one of the first liquid and the second liquid via cooling.

11 . The method of claim 1 , wherein the multiple metal-containing feed stream further comprises a third metal and the method further comprises recovering the third metal from the multiple metal-containing feed stream.

12 . The method of claim 1 , wherein the one or more heliostats are arranged in an array or tower configuration.

13 . The method of claim 1 , further comprising maintaining the multiple metal-containing feed stream in a liquid state using solar energy.

14 . The method of claim 1 , wherein the multiple metal-containing feed stream is in a form selected from the group consisting of a liquid state, a molten state, a powder, granules, and briquettes.

15 . The method of claim 1 , further comprising using wireless power routing to supplement the solar energy during non-peak solar conditions.

16 . The method of claim 1 , wherein the condensation zone comprises a cooled surface configured to form the first and second liquids.

17 . The method of claim 1 , wherein the second temperature is maintained between the melting point and boiling point of the first metal.

18 . The method of claim 1 , wherein the condensation zone is maintained at a second pressure different from a first pressure in the heating zone.

19 . The method of claim 1 , wherein the multiple metal-containing feed stream flows over a heated surface in the heating zone.

Assignees

• Nant Holdings Ip Llc

Inventors

• Soon-Shiong Patrick

Classifications

• B01D3/009

  in combination with chemical reactions · CPC title

• B01D5/009

  Collecting, removing and/or treatment of the condensate · CPC title

• C22B9/02

  Refining by liquating, filtering, centrifuging, distilling, or supersonic wave action {including acoustic waves; (C22B9/003, C22B9/006, C22B9/05, C22B9/22 take precedence)} · CPC title

• F24S23/70

  with reflectors · CPC title

• B01D5/006

  with evaporation or distillation · CPC title