Cushion module for a patient interface

Patent metadata

Field	Value
Publication number	US-12508384-B2
Application number	US-202017629180-A
Country	US
Kind code	B2
Filing date	Jul 22, 2020
Priority date	Jul 22, 2019
Publication date	Dec 30, 2025
Grant date	Dec 30, 2025

Abstract

A patient interface is disclosed, comprising a chassis portion having a pair of laterally projecting connection portions configured to connect to gas delivery tubes, a seal-forming structure and a vent. The seal forming structure may comprise a central portion configured to seal in use against an inferior periphery of the patients nose and a pair of lateral posterior regions. Each lateral posterior region may comprise a decoupling portion configured to at least partially decouple the central portion from a respective one of the laterally projecting connection portions. The seal-forming structure may comprise rigidising portions, a central anterior portion having a superior portion stiffer than an inferior portion, mid-lateral anterior portions having superior portions stiffer than inferior portions, and/or a lip superior portion having an anterior portion stiffer than a posterior portion. The chassis portion may be formed from a flexible material and may comprise chassis superior reinforcing portions.

First claim

The invention claimed is:

1 . A cushion module for a patient interface comprising:
a chassis portion partially forming a plenum chamber pressurisable to a therapeutic pressure of at least 6 cmH2O above ambient air pressure, the chassis portion comprising a pair of laterally projecting connection portions, and each of the laterally projecting connection portions being configured to connect to one of a pair of gas delivery tubes and being sized and structured to receive a flow of air at the therapeutic pressure for breathing by a patient; and a seal-forming structure connected to the chassis portion and partially forming the plenum chamber, the seal-forming structure being constructed and arranged to seal with a region of the patient's face surrounding an entrance to the patient's airways, the seal-forming structure having at least one hole therein to deliver the flow of air at the therapeutic pressure to at least an entrance to the patient's nares, and the seal-forming structure is constructed and arranged to maintain the therapeutic pressure in the plenum chamber throughout the patient's respiratory cycle in use; wherein the seal-forming structure comprises:
a central portion configured to seal in use against at least the patient's pronasale, nasal alae, and lip superior; and
a pair of lateral posterior regions, each lateral posterior region positioned on a respective lateral posterior side of the seal-forming structure, each lateral posterior region comprising:
a decoupling portion positioned in a portion of the lateral posterior region that is configured to face away from and not contact the patient's face during use; and
a peripheral portion positioned adjacent the decoupling portion such that, in use, at least part of the peripheral portion is positioned posterior to the decoupling portion and at least part of the peripheral portion is positioned anterior to at least part of the decoupling portion,
wherein the decoupling portion is less stiff than the peripheral portion, and
wherein each decoupling portion is positioned between the laterally projecting connection portion and the peripheral portion on a corresponding lateral posterior side of the seal-forming structure to at least partially decouple the central portion of the seal-forming structure from force applied by a corresponding one of the laterally projecting connection portions.

2 . The cushion module of claim 1 , wherein each peripheral portion is stiffer than the central portion of the seal-forming structure.

3 . The cushion module of claim 1 , wherein the decoupling portion of each lateral posterior region is stiffer than the central portion of the seal-forming structure.

4 . The cushion module of claim 1 , wherein a wall thickness of the peripheral portion of each lateral posterior region is greater than a wall thickness of the central portion of the seal-forming structure.

5 . The cushion module of claim 4 , wherein the wall thickness of the peripheral portion of each lateral posterior region is greater than a wall thickness of the decoupling portion of each lateral posterior region.

6 . The cushion module of claim 5 , wherein the wall thickness of the decoupling portion of each lateral posterior region is greater than the wall thickness of the central portion of the seal-forming structure.

7 . The cushion module of claim 1 , wherein the decoupling portion of each lateral posterior region is C-shaped when viewed from a lateral side of the seal-forming structure.

8 . The cushion module of claim 1 , wherein each of the peripheral portions partially or fully surrounds a respective decoupling portion.

9 . The cushion module of claim 1 , wherein each decoupling portion is recessed into an internal surface of the seal-forming structure within a respective lateral posterior region.

10 . A patient interface comprising:
the cushion module of claim 1 ; and a positioning and stabilising structure comprising a strap and the pair of gas delivery tubes configured to provide a force to hold the seal-forming structure in a therapeutically effective position on the patient's head.

11 . The cushion module of claim 1 , wherein the chassis portion and the seal-forming structure are formed from a unitary piece of silicone.

12 . The cushion module of claim 11 , wherein the silicone comprises two silicones having different durometers.

13 . The cushion module of claim 1 , wherein the seal-forming structure is configured to leave the patient's mouth uncovered during use.

14 . The cushion module of claim 1 , wherein each lateral posterior region comprises a posterior corner portion configured to engage with the patient's face proximal to the patient's nasolabial sulci in use, and each posterior corner portion being positioned adjacent a respective one of the peripheral portions.

15 . The cushion module of claim 14 , wherein each of the decoupling portions has a curvature corresponding to a curvature of the seal-forming structure at a respective one of the posterior corner portions when viewed from a lateral side.

16 . The cushion module of claim 14 , wherein each of the peripheral portions comprises a curvature that follows a curvature of a respective one of the decoupling portions and a respective one of the posterior corner portions.

17 . The cushion module of claim 1 , wherein the chassis portion is formed from an elastomeric material, and
wherein each laterally projecting connection portion comprises a first connector that is more rigid than the chassis portion and is configured to connect to a second connector on a respective one of the gas delivery tubes that is more rigid than the chassis portion.

18 . The cushion module of claim 1 , further comprising a vent module that is removably attachable to the chassis portion, the vent module comprising vent holes configured to allow a flow of gases exhaled by the patient from an interior of the plenum chamber to ambient, and the vent holes being sized and shaped to maintain the therapeutic pressure in the plenum chamber in use.

19 . The cushion module of claim 18 , wherein the vent module is configured to be more rigid than the chassis portion.

20 . The cushion module of claim 1 , wherein the central portion is configured to seal on an underside of the patient's nose without contacting a nasal bridge region of the patient's nose.

21 . The patient interface of claim 10 , wherein each gas delivery tube is configured to convey the flow of air from atop the patient's head to an interior of the chassis portion in use.

22 . The cushion module of claim 1 , wherein the chassis portion is formed from a flexible material.

23 . The patient interface of claim 10 , wherein the cushion module is removable from the positioning and stabilising structure.

Assignees

• ResMed Pty Ltd

Inventors

• Law Kam Man
• Truscott Michael Kenneth
• Scheiner Rupert Christian
• Chan Yun Hol
• Chia Weiyi
• Lee Chuan Foong
• Tan Beng Hai

Classifications

• A61M16/0683

  Holding devices therefor · CPC title

• A61M16/0875

  Connecting tubes · CPC title

• A61M16/1005

  with O2 features or with parameter measurement · CPC title

• A61M16/0816

  Joints or connectors · CPC title

• A61M16/0666 Primary

  Nasal cannulas or tubing (devices for improving normal breathing through the nose A61F5/08; nose filters A62B23/06; outside holding devices A61M25/02) · CPC title