Photovoltaic modules with energy storage components

Patent metadata

Field	Value
Publication number	US-12506440-B2
Application number	US-202418583580-A
Country	US
Kind code	B2
Filing date	Feb 21, 2024
Priority date	Feb 28, 2023
Publication date	Dec 23, 2025
Grant date	Dec 23, 2025

Abstract

A system includes a plurality of photovoltaic modules installed on a roof deck. Each of the photovoltaic modules includes at least one solar cell, an encapsulant encapsulating the at least one solar cell, a frontsheet, a backsheet, a headlap portion, and an energy storage device between the roof deck and the backsheet. The energy storage device is in electrical communication with the at least one solar cell.

First claim

What is claimed is:

1 . A system, comprising:
a plurality of photovoltaic modules installed on a roof deck,
wherein each of the photovoltaic modules includes
at least one solar cell,
an encapsulant encapsulating the at least one solar cell,
wherein the encapsulant includes a first surface and a

second surface opposite the first surface,

a frontsheet juxtaposed with the first surface of the encapsulant,
a backsheet juxtaposed with the second surface of the encapsulant,
a headlap portion,
wherein the headlap portion includes a nail zone,
wherein the photovoltaic module is installed on the roof deck by a plurality of fasteners through the nail zone of the headlap portion, and
an energy storage device,
wherein the energy storage device is affixed to a surface of the backsheet and disposed outside the nail zone of the headlap portion, and
wherein the energy storage device is in electrical communication with the at least one solar cell.

2 . The system of claim 1 , wherein the energy storage device comprises a battery or a capacitor.

3 . The system of claim 1 , wherein each of the photovoltaic modules includes an electronics assembly electrically connecting the at least one solar cell with the energy storage device.

4 . The system of claim 3 , wherein the electronics assembly is on a lower surface of the backsheet.

5 . The system of claim 3 , wherein the electronics assembly is on an upper surface of the backsheet.

6 . The system of claim 3 , wherein each of the photovoltaic modules includes a side lap, wherein the side lap includes an upper surface, and wherein the electronics assembly is on the upper surface of the side lap.

7 . The system of claim 3 , wherein the electronics assembly comprises a controller configured to control at least one of charging of the energy storage device and discharging of the energy storage device.

8 . The system of claim 1 , wherein the energy storage device has a thickness of 0.2 mm to 10 mm.

9 . The system of claim 1 , wherein the at least one fastener includes a plurality of fasteners.

10 . A photovoltaic module, comprising:
at least one solar cell; an encapsulant encapsulating the at least one solar cell,
wherein the encapsulant includes a first surface and a second surface opposite the first surface;
a frontsheet juxtaposed with the first surface of the encapsulant; a backsheet juxtaposed with the second surface of the encapsulant; a headlap portion,
wherein the headlap portion includes a nail zone;
wherein the photovoltaic module is configured to be installed on a roof deck by a plurality of fasteners through the nail zone of the headlap portion; and
an energy storage device,
wherein the energy storage device is affixed to a surface of the backsheet and disposed outside the nail zone of the headlap portion, and
wherein the energy storage device is in electrical communication with the at least one solar cell.

11 . The photovoltaic module of claim 10 , wherein the energy storage device comprises a battery or a capacitor.

12 . The photovoltaic module of claim 10 , wherein the energy storage device is attached to a bottom surface of the backsheet.

13 . The photovoltaic module of claim 10 , further comprising an electronics assembly electrically communicating the at least one solar cell with the energy storage device.

14 . A method, comprising:
obtaining a plurality of photovoltaic modules, wherein each of the photovoltaic modules includes
at least one solar cell,
an encapsulant encapsulating the at least one solar cell,
wherein the encapsulant includes a first surface and a second surface opposite the first surface,

a frontsheet juxtaposed with the first surface of the encapsulant,
a backsheet juxtaposed with the second surface of the encapsulant, and
a headlap portion,
wherein the headlap portion includes a nail zone, and

an energy storage device,
wherein the energy storage device is affixed to a surface of the backsheet and disposed outside the nail zone of the headlap portion, and
wherein the energy storage device is in electrical communication with the at least one solar cell; and

installing the photovoltaic modules on a roof deck,
wherein each of the photovoltaic modules is installed on the roof deck with a plurality of fasteners through the nail zone of the headlap portion, and
wherein the energy storage device is between the roof deck and the backsheet.

15 . The system of claim 1 , wherein the energy storage device is between the backsheet and the roof deck.

16 . The system of claim 1 , wherein the energy storage device is between the at least one solar cell and the backsheet.

17 . The photovoltaic module of claim 10 , wherein the energy storage device is between the backsheet and the roof deck.

18 . The photovoltaic module of claim 10 , wherein the energy storage device is below the backsheet.

Assignees

• GAF Energy LLC

Inventors

• Perkins Richard
• Amin Hasib

Classifications

• H10F19/85

  Protective back sheets · CPC title

• H02S20/23

  specially adapted for roof structures · CPC title

• H02S40/38 Primary

  Energy storage means, e.g. batteries, structurally associated with PV modules · CPC title

• Y02B10/10

  Photovoltaic [PV] · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title